Isevisi Yokukhipha Insimbi
Inqubo Yokukhipha I-Extrusion
Ukukhishwa kwensimbi inqubo yokukhiqiza ekhethwayo lapho kukhiqizwa izinto eziningi ezine-cross-section engaguquki. Ngenqubo yokukhishwa, izinto zensimbi ziphoqelelwa ngokuvula okubunjiwe kwedayi kusetshenziswa umfutho ophezulu, okuholela kuphrofayili ekhishwe. Lawa maphrofayili asukela ezimweni ezilula njengemibhobho eyindilinga noma engunxande, iziteshi ze-U- noma ze-H, noma amaphrofayili ayinkimbinkimbi kakhulu anezimbobo eziningi zangaphakathi nezici zangaphandle, njenge-80/20 kanye ne-T-slot framing bar. Ukukhishwa futhi kuyinto ejwayelekile yokuhlobisa udonga namafasitela njengengxenye yokwakheka kwezimonyo nesakhiwo. Izinto zokusetshenziswa zivame ukuza ngesimo se-billet, esishiswayo bese sifakwa engxenyeni yomshini wokucindezela okhishwayo obizwa ngokuthi isitsha. I-die stack ihlala kolunye uhlangothi lwesitsha, yakha ukuvulwa, okwakha izinto ngesimo esifunwayo kusetshenziswa izindlela zokukhishwa eziqondile noma ezingaqondile. Ukukhishwa kuyacinywa, kuqondiswe, kusahwe ngobude obubekiwe, futhi kuhlolwe ukuhambisana nokunemba okulinganiselwe. Imikhiqizo ekhishwe ingacutshungulwa kalula ngemuva kokwengeza izici ngaphandle kwephrofayili efakwe imisele.
Iphrofayili yokukhipha ingaba cishe noma yisiphi isimo futhi iqine noma ibe yimbobo ngengxenye eyodwa noma ngaphezulu engenalutho. Ukukhipha okunezingxenye ezingenalutho kudinga idayisi enezingxenye eziningi. Izinto ziphoqelelwa ukubhoboza ama-mandrel asekelwe kudayisi yokuqala, kwakha iphrofayili yangaphakathi. Izinto ziyahlukana bese ziphoqelelwa noma "zihlanganiswe" ndawonye idayisi yesibili, okudala iphrofayili yangaphandle. Indilinga encane kakhulu ezolingana nephrofayili inquma usayizi wokucindezela. Uma indilinga ejikeleziwe inkulu, kulapho kudingeka umshini wokukhipha omkhulu. I-Gazfull igxile ekukhipheni izinto ze-aluminium, ezimelela cishe u-80% wazo zonke izingxenye zensimbi ezikhishwe. Ukukhipha kwe-aluminium kukhona yonke indawo, kusukela ezikhwameni zamafasitela kuya ezinsikeni zokuphatha kuya ezindlini zikagesi.
Abaphathi bephrojekthi yethu kanye nochwepheshe babukeza futhi bacaphune mathupha iphrojekthi ngayinye yokukhipha insimbi ukuqinisekisa ukuthi siyahlangabezana nezidingo zakho ezihlukile ngenkathi sinikeza ulwazi lokukhiqiza olusheshayo nolulula. Funda kabanzi ngenqubo kanye namakhono ethu ezigabeni ezingezansi.
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Thumela amafayela akho eqenjini le-Gazfull bese ulungiselela iphrojekthi yakho. Ithimba lethu lizokubonisana nawe ukuqinisekisa ukuthi imininingwane yakho, isikhathi sokuhola, kanye nentengo kuyahambisana nezidingo zephrojekthi yakho. Sizokunikeza umbiko we-DFM ukuze uvunywe ngaphambi kokuqala ukusebenzisa amathuluzi.
Ukuvunyelwa kwesampula
Uma iphrojekthi yakho isiqalile sizokwakha idayisi elisezingeni eliphezulu. Ngemva kokuba amathuluzi esedaliwe sizothumela amasampula ezingxenye, abizwa ngokuthi ama-T1, ukuze avunywe.
Ukukhiqizwa Kuyaqala
Uma sesanelisekile ngamasampula akho, siqhubekela phambili ngokukhiqiza futhi siletha izingxenye. Ungazi ukuthi iGazfull iphatha ukuphathwa kwabaphakeli kanye ne-logistics kuyo yonke inqubo. Ungumnikazi wamathuluzi akho futhi ungawa-oda kabusha kalula njengoba kudingeka ukuze uhlangabezane nesidingo.
Izinhlobo zamaphrofayili e-Extrusion kanye ne-Extrusion
I-Gazfull ibambisana nabahlinzeki abaphambili be-extrusion abasebenzisa ubuchwepheshe obuyinkimbinkimbi kakhulu ukuletha i-extrusions esezingeni eliphezulu. Ngenxa yenethiwekhi yethu yokukhiqiza, singasekela izinhlobo eziningi ze-extrusion yensimbi kanye nohlu olungenamkhawulo lwamaphrofayili e-extrusion. Izingxenye ezingezansi zijula ezindleleni ezahlukene ze-extrusion futhi zinikeza izibonelo zamaphrofayili e-extrusion ajwayelekile.
Izinhlobo Extrusion
I-Extrusion eqondile
Ukukhipha okuqondile, okubizwa nangokuthi i-forward extrusion, iyindlela evame kakhulu yokukhipha insimbi. Ngalolu hlobo lokukhipha, i-billet yezinto icindezelwa esitsheni yi-ram enomfutho ophezulu. Izinto zigeleza ziqonde ekunyakazeni kwe-ram bese ziphuma ngokuvulwa kwe-die engashintshi. Ukukhipha okuqondile kuvumela imiklamo emikhulu yephrofayili kanye nokuqedwa kobuso obusezingeni eliphezulu kunendlela yokukhipha okungaqondile.
Kunezinkinga ezithile okufanele uzicabangele ngale ndlela. Inani elikhulu lokungqubuzana lidala phakathi kwezinto zokwakha kanye nezindonga zesitsha, okuholela ekunciphiseni kwengcindezi yobuso obudayiwe kanye nokwehluka kwezinga lokushisa. Lezi zici zenza kube nzima kakhulu ukulawula ukuvumelana kobukhulu kanye nezakhiwo zezinto zokwakha.
I-Extrusion Engaqondile
With ukukhishwa okungaqondile, izinto zifakwa esitsheni bese ziqiniswa. I-extrusion die ihamba nge-hole ram phezu kwezinto, iyiphoqa ukuthi idlule embobeni ye-die. I-Indirect extrusion ngezinye izikhathi ibizwa ngokuthi i-backward extrusion ngoba izinto zigeleza ngendlela ephambene nokunyakaza kwe-ram. Njengoba kungekho ukunyakaza okuhlobene phakathi kwezinto nezitsha, kunokungqubuzana okuncane kakhulu ngale ndlela, okuholela ekusetshenzisweni kwamandla aphansi kanye nokukhiqizwa kokushisa okuncane. Ngokushisa okuncane, i-extrusion engaqondile ngokuvamile inokulawula okukhulu kokuvumelana kobukhulu, izakhiwo zezinto, kanye nosayizi wezinhlamvu uma kuqhathaniswa ne-extrusion eqondile.
Kodwa-ke, inkinga yalolu hlobo lokukhipha insimbi iwumkhawulo obaluleke kakhulu ngobukhulu bephrofayili yedayi iyonke, njengoba kumele ilingane ngaphakathi kwe-hollow ram. Ukungcola kobuso be-billet kungangena emkhiqizweni okhishwe ngaphandle kunciphisa ukuqeda kobuso kanye nobuhle.
Ukukhishwa Okushisayo, Okufudumele, Nokubandayo
Lezi yizigaba ezincane zokukhipha ezihlanganiswe nezindlela eziyinhloko okukhulunywe ngazo ngenhla. Izinga lokushisa le-billet uma liqhathaniswa nezinga lokushisa lokuvuselela kabusha kwegumbi kanye nezinto ezibonakalayo lichaza ukukhipha okushisayo, okufudumele, noma okubandayo. Ukukhipha okushisayo yilapho i-billet ishiswa kahle ngaphezu kwezinga lokushisa lokuvuselela kabusha kwezinto ezibonakalayo, okuvame ukuhlotshaniswa nendlela yokukhipha ngqo. Ukushisa kwezinto ezibonakalayo kuyayithambisa futhi kuvimbele ukuqina komsebenzi, ngakho-ke kugeleza kalula nge-die, kunciphisa ukuguguleka kwethuluzi. Ukukhipha okufudumele yilapho izinto ezibonakalayo zishiswa ngaphezu kwezinga lokushisa legumbi kodwa zihlala zingaphansi kwezinga lokuvuselela kabusha. Izinto azishiswa ekukhishweni okubandayo futhi zihlala zisezingeni lokushisa legumbi.
Ukukhipha okufudumele nokubandayo kungandisa ubulukhuni namandla omkhiqizo okhishwayo ngenxa yokungabi nokushisa ngokweqile kwezinto zokusetshenziswa. Lezi zinqubo zisebenza kahle kakhulu ngezinto eziqinile, njenge-aluminium. Izinqubo ezifudumele nezibandayo zivame ukusetshenziswa ngendlela yokukhipha insimbi engaqondile. Nakuba kungashisi kakhulu izinto zinganikeza izinzuzo, kungaba nzima kakhulu ekusebenziseni amathuluzi futhi kunciphise isikhathi sokuphila kwedayi. Benalokhu engqondweni, abakhiqizi abaningi bakhetha izindlela zokukhipha okushisayo.
Extrusion Profiles
Amaphrofayili e-extrusion amelela ukuma kwesigaba esakha umkhiqizo okhishwe. Izinsizakalo zokukhiqiza ngokwezifiso ze-Xometry zikuvumela ukuthi uthole izingxenye ezikhishwe ezenziwe ngamaphrofayili e-extrusion ngokwezifiso. Uma ufuna ukonga izindleko nesikhathi ngomshini ngemuva komshini iphrofayili ekhona ye-aluminium extrusion, nathi singakwenza lokho! Ngezansi uhlu lwamaphrofayili e-aluminium extrusion angekho eshalofini esingawashintsha ngenye inqubo yokukhiqiza, njengesevisi yethu yokugaya i-CNC.
- I-T Slot Aluminium Extrusions
- Ama-Aluminium Angles
- Ama-T-Bar, Ama-H-Bar, Ama-Z-Bar
- I-Imishayo
- Iziteshi ze-U
- Iziteshi Zezigqoko
- Amashubhu angama-Rectangular
- Amapayipi Ayindilinga Nepayipi
I-Aluminium Extrusions
I-aluminium ekhishwe yakha cishe u-80% wayo yonke imikhiqizo yensimbi ekhishwe ngenxa yokuguquguquka kwayo kuzo zonke izimboni, izakhiwo zemishini, izinketho zokuqeda ezahlukahlukene, kanye nokuguquguquka okuphezulu, okwenza kube kuhle kakhulu ezinqubweni zokukhipha. Iningi lama-alloy e-aluminium ekhishwe alula, amelana nokugqwala, futhi anokushisa okuphezulu kanye nokushisa kukagesi. Ezinye izici ze-alloy ngayinye ziyihlukanisa nezinye. Ukuze sikusize ukhethe efanele iphrojekthi yakho, sihlanganise ithebula elingezansi lama-alloy asetshenziswa kakhulu esiwanikezayo kanye nezici zawo ezihlukile.
Uma iphrojekthi yakho idinga insimbi engagqwali noma ezinye izinto ezingeziwe zensimbi, sinenketho "yezinto ezenziwe ngokwezifiso" ngaphakathi kwesixhumi sethu sokucaphuna. Le nketho ikuvumela ukuthi uthumele izicelo ezenziwe ngokwezifiso esizokujabulela ukuzibuyekeza futhi sizihlole nawe kabanzi.
Ithebula Lokuqhathanisa Ama-Alloys E-Aluminium Anwetshiwe
| Igama le-alloy | Incazelo | Izici | Izicelo Ezifanele |
|---|---|---|---|
6061 | I-6061 iyi-alloy eguquguqukayo engalungiswa ngokushisa ezimweni zokushisa ezifana ne-6061-T6. I-Magnesium ne-silicone yizinto eziyinhloko zokuhlanganisa ezinikeza izinto amandla aphezulu esakhiwo, ukuqina, kanye nokushibilika. |
| Izingxenye zokuhamba zezindawo zezimoto nezasolwandle |
6063 | I-6063-T5 iyi-alloy elapheka ngokushisa engabizi kakhulu enesakhiwo esincane sokusanhlamvu kune-alloy engu-6061. I-6063 ivame kakhulu kuma-extrusion kune-6061. Ingakha izingxenye ezinezindonga ezincane futhi isabela kahle ezinqubweni zokuqeda, okwenza ifaneleke ukusetshenziswa kokuhlobisa. |
| Ukuhlobisa okuhlotshisiwe, ama-heat sink, izingxenye zokwakha |
* Amanani ajwayelekile ajwayelekile amele ubuncane; isimo sezinto ezibonakalayo singathinta izakhiwo zemishini
*Uhlu lwezinto ezingeziwe zensimbi ezineziphetho ezahlukene
Ukuqedwa Kwezingxenye Ezingeziwe Okutholakalayo
I-Gazfull yenza kube lula ukwengeza izinyathelo zokuqeda ezengeziwe kuphrojekthi yakho yokukhipha insimbi. Inethiwekhi yethu enkulu yabahlinzeki bokuqeda ivumela ukuthi sisebenzise izinhlobo ezahlukene zokuqeda ezingxenyeni zakho. Sinalokho okudingayo, kungaba ukuqeda okusebenzayo noma kobuhle. Ukuqeda esikunikezayo kwenqubo yethu yokukhipha insimbi kuchazwe kabanzi ngezansi.
Njengoba Kukhishwe
Ukuphela kuzoshiywa kungacutshungulwanga futhi kuhlale kukhishwe. Ubulukhuni bomphezulu bungahluka phakathi kwama-alloy ngenxa yokwehluka kwesakhiwo sokusanhlamvu kodwa ngokuvamile buzowela phakathi kuka-64µin – 125µin Ra. Imigqa yokusanhlamvu ebonakalayo noma imicu eshintsha umbala ingaba khona.
I-Anodized (Uhlobo II Noma Uhlobo III)
I-anodizing yohlobo lwesibili idala ukuphela kwe-oxide okumelana nokugqwala. Izingxenye zingafakwa i-anodizing ngemibala ehlukene—okucacile, okumnyama, okubomvu, kanye negolide yizona ezivame kakhulu. Uhlobo lwesithathu luwukuphela okujiyile futhi ludala ungqimba olumelana nokugqwala ngaphezu kokumelana nokugqwala okubonwe ngohlobo lwesibili. Izembozo ze-anodizing azihambisani nogesi.
Ukugqoka i-Powder
Lena inqubo lapho upende oluyimpuphu ufafazwa ngogesi engxenyeni ethile, bese ubhakwa kuhhavini. Lokhu kudala ungqimba oluqinile, olungagugi futhi olungagqwali oluhlala isikhathi eside kunezindlela zokupenda ezimanzi ezijwayelekile. Imibala ehlukahlukene kanye nokuthungwa kuyatholakala ukudala ubuhle obufiselekayo.
Ukudweba Okumanzi
Zonke izingxenye zensimbi ezikhishwe zingapendwa ngamanzi ngezindlela ezahlukene zokupenda nemibala. Ukuze kufaniswe imibala, uhlobo lopende nenombolo kufanele kuchazwe emidwebweni noma kumanothi akho afakiwe.
Ukupenda
Izingxenye ezinwetshiwe zingambozwa nge-nickel engena-electro, i-nickel, ithusi, ithini, i-chrome, i-chromate, i-Teflon, isiliva, negolide.
Ifilimu lamakhemikhali
Ijazi lokuguqulwa kwe-chromate lingasetshenziswa ukuvikela i-aluminium ekugqwaleni nokuthuthukisa ukunamathela kwamapende nama-primer. Izembozo zokuguqulwa kwefilimu yamakhemikhali nazo zivumela insimbi ukuthi igcine ugesi wayo ngenkathi inikeza ukuvikelwa kokugqwala ebusweni.
Imidiya Iwile
Izingxenye zifakwa ezindabeni zokudlidliza ukuze kususwe imiphetho ebukhali kanye nezindawo ezibushelelezi. Kufanelekela izingcezu ezincane ezingangena ngaphakathi kwesitsha noma emgqonyeni we-tumbler.
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Izicelo ze-Extrusion
Imikhiqizo yokukhipha insimbi ingatholakala nxazonke zethu ekuphileni kwethu kwansuku zonke. Ungayithola kusukela emafasiteleni ensimbi kanye nohlaka lweminyango kuya ezingxenyeni zesakhiwo zezakhiwo nezindiza. Amapayipi ensimbi, imigoqo emise okwesibuko, kanye nesitoko se-angle konke kudalwa ngokukhipha. Izingxenye eziningi ezenziwe ngokwezifiso zenziwe ngalezi zimo ezijwayelekile zokukhipha. Ukukhipha insimbi ngokuvamile kuyindlela engcono kakhulu, uma kungeyona yodwa, yokudala izingxenye ezinezingxenye eziqhubekayo eziyinkimbinkimbi ngezinga ngenkathi zihlala zingabizi. Ezinye izimboni ezisebenzisa le nqubo zifaka phakathi izimoto, izindiza, ezolwandle, ezokwakha, ezokwakha, ezokucubungula ukudla, kanye ne-elekthronikhi.
- Izingxenye zesakhiwo sezindiza
- Amafreyimu amafasitela, amafreyimu eminyango, ukuhlobisa
- Izindlu zokuxhumanisa zikagesi
- Izingcweti
- Izitebhisi kanye ne-scaffolding
- Izivalo eziqinile ezibiyelwe ngodonga
- Amasinki okushisa
Izinzuzo kanye nokubi kwe-Metal Extrusion
Izinzuzo Zokukhipha Insimbi
Ukunemba kweDimensional nokuzinza
Imishini yokucindezela kanye nezinqubo zesimanje zokukhipha izinto zikhiqiza izimo ezikhuphukile ezibekezelela ukuqina okuqinile futhi ezizinzile ngokwesilinganiso. Le nqubo ifaneleka futhi ezintweni eziqhekeka kalula nezithambile.
Izindleko Eziphansi Zezingxenye
Ngomklamo ocophelelayo, ozimele abangaphandle kanye nezindawo zokugcina izinto kungasusa ukuhlanganiswa kwezingxenye eziningi. Umthamo omkhulu wokukhiqiza nawo ungafinyeleleka kalula futhi uyonga.
Izindleko Eziphansi Zokusebenzisa Amathuluzi
Ubulula benqubo yokukhipha izinsimbi buveza izindleko zamathuluzi eziphansi ngo-80-90% kunezinye izinqubo ezifana nokubumba ngomjovo noma ukuphonswa ngodayi.
Ingxenye Eyinkimbinkimbi
I-extrusion ifaneleka kahle ekudaleni izingxenye ezinezinhlobo eziyinkimbinkimbi ze-cross-section, kufaka phakathi izici ezifana ne-undercuts, i-T-slots, kanye ne-grooves.
Izinkinga Zokukhishwa Kwensimbi
Izindleko Zokusetha Zokuqala
Ngaphandle kwezindleko zezingcezu zezinto ezikhishwayo, kukhona nezindleko ezihlobene nokwakha amadayi kanye namathuluzi. Lezi zindleko zimelelwa yizimali zokusebenzisa amathuluzi kanye nokusetha.
Ukulinganiselwa Kwedizayini
Nakuba inqubo ivumela amaphrofayili ayinkimbinkimbi, ingaba nemingcele enkululekweni yokuklama. Isizathu siwukuthi ingxenye enqamulayo ye-extrusion kumele ihlale ingaguquki. Izici ezifana nemigodi engaphansi, amaphakethe, noma ama-boss azikwazi ukukhishwa futhi zizodinga izinyathelo ezengeziwe zokwenziwa ngemva komshini.
Izikhathi Zokuhola
Iqembu labakhiqizi be-extrusion lincane ngenxa yemishini esindayo nezidingo zesikhungo ezihambisana nenqubo. Ngaphezu kwalokho, izikhathi zokuhola zokukhiqizwa kanye nokuphindaphinda kwama-dies zingathatha amasonto. Ngenxa yalezi zici, izikhathi zokuhola zokudiliva izingxenye zokuqala zivame ukuba amasonto amane kuya kwayisithupha.
Ithimba le-Gazful le-CNC machining ligxile ezingxenyeni ezine-geometri eziyinkimbinkimbi, ukubekezelelana okuqinile, kanye nemijikelezo yokuphindaphinda okusheshayo.
Ukulungele ukuqala iphrojekthi yakho elandelayo?
Kusukela engxenyeni eyodwa kuya ezinkulungwaneni zezingxenye, singakusiza ukusheshisa amaphrojekthi akho ensimbi yeshidi usebenzisa izinsizakalo zomshini we-CNC ngendlela engabizi kakhulu. Ithimba le-Gazfull lingakunikeza izixazululo ezahlukahlukene zezidingo zakho zokukhiqiza. Khuluma nathi namuhla mayelana nephrojekthi yakho yokusika nge-laser nokuthi iphrojekthi yakho ingayisebenzisa kanjani ikhwalithi yayo ephezulu kanye nokunemba kwayo.
Thola lesisho
I-imeyili: info@gazfull.com