Isevisi yokusakaza ye-Custom Die
Inqubo Yokuphonsa Ngokufa
Ukuphonswa nge-die kuyinqubo yokukhiqiza ekhethwayo lapho kukhiqizwa inqwaba yezingxenye zensimbi eziyinkimbinkimbi futhi isetshenziswa kabanzi ngenxa yokuguquguquka kwayo, ukuthembeka, kanye nokunemba. Ukuphonswa nge-die kususa yonke noma iningi lemisebenzi yesibili edingekayo ukwenza ingxenye yensimbi; noma kunjalo, ukuphonswa nge-die kuvamile ukuhlangabezana nokubekezelelana okuqinile okubalulekile ekusebenzeni. Izingxenye eziphonswe nge-die nazo zingacutshungulwa nge-post-processed kunoma yikuphi ukuqeda ozakwabo abasebenzisa i-CNC machined.
Njengokubumba ngomjovo, ukubumba nge-die kudinga ukwenziwa kwethuluzi lokubumba – elibizwa ngokuthi i-die – elingaba nembobo eyodwa noma eziningi. Le nqubo isebenza kuma-alloy athambile, okuhlanganisa ama-aluminium nama-zinc alloys, ngenxa yokushisa kwawo okuncibilikayo okuphansi. Ukubumba nge-die kusebenza ngokufaka insimbi encibilikisiwe emgodini we-die, othatha isimo sengxenye bese uqina endaweni yawo ngaphambi kokususwa. Kuye ngobubanzi bephrojekthi, ukubumba nge-die kungaba nomfutho ophansi noma ophezulu, kusetshenziswa i-ladle noma i-plunger ukufaka insimbi. Ukubumba nge-die kungakhiqiza izingxenye eziyinkimbinkimbi kakhulu, ezibekezelelana ngokuqinile ngendlela ephindaphindwayo ngamanani aphezulu okukhiqiza. Izindlela zanamuhla zokubumba nge-die ezifana nokubumba nge-squeeze kanye nokubumba nge-metal okuqinile zikhiqiza izingxenye ezisezingeni eliphezulu cishe kuyo yonke imboni. Izinkampani zokubumba nge-die zivame ukugxila ekubumbeni i-aluminium noma i-zinc, kanti i-aluminium yenza cishe ama-80% ezingxenye ze-die cast.
Abaphathi bephrojekthi yethu kanye nochwepheshe babuyekeza futhi bacaphune mathupha iphrojekthi ngayinye yokukhipha idayi ukuze baqinisekise ukuthi siyahlangabezana nezidingo zakho ezihlukile ngenkathi sinikeza ulwazi lokukhiqiza olusheshayo nolulula. Funda kabanzi ngenqubo kanye namakhono ethu ezigabeni ezingezansi.
Isevisi Yokuphonsa Ngogesi KaGazfull
info@gazfull.com
Thumela amafayela akho eqenjini le-Gazfull bese ulungiselela iphrojekthi yakho. Ithimba lethu lizokubonisana nawe ukuqinisekisa ukuthi imininingwane yakho, isikhathi sokuhola, kanye nentengo kuyahambisana nezidingo zephrojekthi yakho. Sizokunikeza umbiko we-DFM ukuze uvunywe ngaphambi kokuqala ukusebenzisa amathuluzi.
Ukuvunyelwa kwesampula
Uma iphrojekthi yakho isiqalile sizokwakha idayisi elisezingeni eliphezulu. Ngemva kokuba amathuluzi esedaliwe sizothumela amasampula ezingxenye, abizwa ngokuthi ama-T1, ukuze avunywe.
Ukukhiqizwa Kuyaqala
Uma sesanelisekile ngamasampula akho, siqhubekela phambili ngokukhiqiza futhi siletha izingxenye. Ungazi ukuthi iGazfull iphatha ukuphathwa kwabaphakeli kanye ne-logistics kuyo yonke inqubo. Ungumnikazi wamathuluzi akho futhi ungawa-oda kabusha kalula njengoba kudingeka ukuze uhlangabezane nesidingo.
Izinsizakalo Zokuphonsa Nge-Die Ziyatholakala kwa-Gazfull
I-Gazfull ibambisana nama-die casters asebenzisa imishini yakamuva yokusika i-die kanye nobuchwepheshe ukuletha izingxenye ezisezingeni eliphezulu, ezifunwa kakhulu ezimbonini eziningi ezahlukene. Ukunikezwa kwethu kugxile ezinhlotsheni ezimbili ezihamba phambili zokusika i-die: ukusika i-hot chamber kanye nokukhipha i-cold chamber. Zombili izinhlobo zingakhiqiza izingxenye ezine-geometry eyinkimbinkimbi, ukubekezelelana okuseduze, kanye nezakhiwo eziqinile zemishini.
I-Hot Chamber Die Casting
Eyaziwa nangokuthi i-gooseneck casting, inqubo ye-hot chamber die casting iyinqubo ethandwa kakhulu ye-die casting. Ilungele ukusebenza ngama-alloy aphansi okuncibilika njenge-zinc, i-magnesium, kanye ne-lead. Ibhodwe lokubamba ligcwele insimbi bese lifudunyezwa nge-hot chamber die casting kuze kube yilapho lincibilikiswa yisithando somlilo esinamathiselwe noma esakhelwe ngaphakathi. Isici sohlelo lwe-hot chamber olubizwa ngokuthi i-gooseneck sakha igumbi lokubamba ngaphakathi kwebhodwe kanye nendlela efana nomlomo exhuma emgodini wokujova wengxenye eqinile ye-die. I-plunger ehlezi ngaphezu kwebhodwe ivumela ukuthi igcwalise ngensimbi encibilikisiwe evela ebhodweni lokubamba. Lapho igumbi lilayishiwe, i-plunger yehlisa futhi iphoqe izinto ezincibilikisiwe phezulu kwe-gooseneck ziye emgodini we-die. Isikhunta sibanjwa ndawonye ngaphansi kwengcindezi kuyilapho insimbi iphola futhi iqina ku-mold. Uma insimbi isipholile ngokwanele, ama-dies ayavuleka, bese ingxenye ephothiwe iphuma ngezikhonkwane ze-ejector.
Cold Chamber die Casting
Ngenqubo yokubumba insimbi ebandayo, insimbi ihlala ekushiseni kwegumbi futhi ayinayo imbiza yokubamba yensimbi encibilikisiwe. Insimbi iyancibilikiswa esithandweni esihlukile bese ifakwa ekamelweni lokubumba ngembobo yokuthulula ngesandla nge-ladle. Ekubumbeni insimbi ebandayo, insimbi ixhunywe ngqo ekamelweni lokubumba futhi ayisebenzisi uhlelo lwe-plunger. Esikhundleni salokho, i-ram iphoqa insimbi encibilikisiwe ukuba ingene esikhumbeni futhi ibanjwe ngaphansi kwengcindezi ephezulu ngenkathi insimbi iqina. Lolu hlobo lokubumba insimbi lufanelekela izinto zokushisa okuphezulu kokuncibilika njenge-aluminium.
Izinto Zensimbi Zezingxenye Ezihlanganisiwe
Izinto zensimbi eziningana ezahlukene ziyatholakala ongakhetha kuzo lapho ukhiqiza usebenzisa i-die casting. Izinto ozikhethayo zizoncika ekusetshenzisweni kwakho okuhlosiwe komkhiqizo. Isibonelo, izingxenye ze-aluminium ezihlanganisiwe zivame kakhulu ezindizeni noma ezimotweni lapho ukumelana nokugqwala kanye nokunciphisa isisindo kuyizinto ezibalulekile. Ungafunda kabanzi ngezinhlobo eziyinhloko zezinto ezihlanganisiwe esizinikezayo ezigabeni ezingezansi. Uma unesicelo esithile sezinto ezibonakalayo, sazise!
I-Aluminium Die Casting
Ama-alloy e-aluminium yiwona asetshenziswa kakhulu ezingxenyeni ezihlanganisiwe. Abaphakeli be-aluminium die casting bayazuza ekusetshenzisweni kabusha kwezinto kanye nokulula kokusetshenziswa kwazo. Ngenxa yezinga lokuncibilika eliphakeme kakhulu, i-aluminium die casting ingadinga inqubo yokufakwa kwegumbi elibandayo. Onjiniyela basebenzisa izingxenye ze-aluminium ezihlanganisiwe ngokuyinhloko ngenxa yamandla azo amakhulu nesisindo, ukuqina kobukhulu, kanye nezinketho ezahlukene zokuqeda. Ezinye zezinye izici ezivamile zama-alloy e-aluminium ahlanganisiwe yilezi:
- Ukubekezelela amazinga okushisa aphezulu okusebenza
- Ukuphikiswa Kwe-Corrosion
- Ukuqina okuhle
- High conductivity ezishisayo kanye kagesi
Onjiniyela nabaklami bangakhetha ezinhlobonhlobo zezinsimbi zokwenziwa zezingxenye zabo zokwenziwa kwe-aluminium. I-Xometry inikeza izinsimbi zokwenziwa ze-aluminium ezidumile kakhulu, okuhlanganisa:
- A360.0
- A380.0
- I-A383.0 (ADC12)
- A413.0
Zinc Die Ukulingisa
I-Zinc iyinto elula kakhulu ukuyibumba phakathi kwezinsimbi ezisebenzisa i-die casting futhi ivame ukusetshenziswa ezinqubweni zegumbi elishisayo. I-zinc encibilikisiwe inomswakama omuhle kakhulu wokubumba kanye nendawo yokuncibilika ephansi. Amandla ayo nokuqina kwayo kuyivumela ukuthi ikhiqize izingxenye ezinezindonga ezincane nezici ezinemininingwane eminingi futhi igcine ukubekezelelana okuqinile. Indawo yokuncibilika ephansi yama-alloy e-zinc alloys asebenzisa i-die casting isho ukuthi izingxenye ze-zinc die cast ziphola futhi ziqine ngokushesha, okuholela emazingeni okukhiqiza asheshayo wezinto ezisebenzisa i-die casting. I-Zinc iyinto esebenza kahle kakhulu ngenxa yokulinganisela kwayo izici zemishini nezomzimba, okuhlanganisa:
- Amandla anomthelela
- Ubulukhuni obuphezulu
- Ukuqina okukhulu
- Ukuphela kobuso obusezingeni eliphezulu futhi okulula ukubufaka
- Iphuzu elincibilikayo eliphansi
I-Gazfull inikeza izinhlobo ezidumile kakhulu ze-Zamak kanye ne-ZA die casting zinc alloys. Ngokuqondile, lezo zinhlobo zifaka:
- I-Zamak 2 (ZA-2)
- I-Zamak 3 (ZA-3)
Ukuqeda Ukuphonswa Kwe-Die Okutholakalayo
Okujwayelekile (Njengoba Abalingisi)
Izingxenye ze-zinc kanye ne-aluminium zinc zingashiywa zinjalo futhi zigcine ukumelana nokugqwala okufanele. Izingxenye ze-aluminium kumele zimbozwe ukuze kufezwe ukumelana nokugqwala. Izingxenye ezihlanganisiwe zivame ukuphulwa kude ne-cast sprue, zishiye amamaki amabi ezindaweni zesango. Iningi le-castings lizoba namamaki abonakalayo ashiywe yizikhonkwane ze-ejector. Ukuphela kobuso be-as-cast zinc alloys ngokuvamile kuba ngu-16-64 microinch Ra.
I-Bead Blasted
Ingxenye engaphezulu ishiywe inokubukeka okubushelelezi nokungacwebezeli.
I-Anodized (Uhlobo II Noma Uhlobo III)
I-Aluminium ivame ukushintshwa ibe yi-anodized. I-anodizing yohlobo lwesibili idala ukuphela kwe-oxide okumelana nokugqwala. Nakuba abahlinzeki bengakwazi ukushintshwa ibe yi-anodized ngemibala ehlukene, ubuso bengxenye ehlanganisiwe abukwenzi kube lula ukuqeda ubuhle nge-anodizing. Uhlobo lwesithathu luyisiphetho esijiyile futhi ludala ungqimba olumelana nokugqwala ngaphezu kokumelana nokugqwala okubonwe ngohlobo lwesibili. Izembozo ze-anodized azihambisani nogesi.
Ukugqoka i-Powder
Zonke izingxenye ezibunjiwe zingambozwa ngempuphu. Lena inqubo lapho upende oluyimpuphu lufuthwa ngogesi engxenyeni ethile, bese lubhakwa kuhhavini. Upende oluyimpuphu ludala ungqimba oluqinile, olungagugi futhi olungagqwali oluhlala isikhathi eside kunezindlela zokupenda ezimanzi ezijwayelekile. Kunezinhlobonhlobo zemibala ezitholakalayo ukudala ubuhle obufiselekayo.
Ukudweba Okumanzi
Zonke izingxenye ezibunjiwe zingapendwa ngopende oluhlukahlukene kanye nemibala ehlukahlukene.
Ukupenda
Izingxenye ezihlanganisiwe zingafakwa i-nickel engena-electro, i-nickel, ithusi, ithini, i-chrome, i-chromate, i-Teflon, isiliva negolide.
Ifilimu lamakhemikhali
Abahlinzeki bangafaka ijazi lokuguqulwa kwe-chromate ukuvikela i-aluminium ekugqwaleni nokuthuthukisa ukunamathela kwamapende nama-primer. Izembozo zokuguqulwa kwefilimu yamakhemikhali zisebenza ngogesi.
Imidiya Iwile
Izinto ezibunjiwe zifakwa ezindabeni ezidlidlizayo ukuze kususwe izindawo ezibukhali nezibushelelezi.
Custom
Awuboni ukuqeda okudingayo? Thumela i-RFQ futhi izitolo zethu ezisebenzisana nazo zizobheka inqubo yokuqeda.
Izicelo ze-Die Casting
Ukuguquguquka kanye nekhono eliphezulu lokukhiqiza i-die casting liyenza isebenze ezinhlelweni ezahlukene kanye nezimboni. Imikhiqizo ye-die casting emincane kuya kwephakathi ngobukhulu enezici eziyinkimbinkimbi ngokuvamile ifaneleka kahle kule nqubo. Izibonelo zifaka phakathi imikhiqizo yabathengi neyezimboni, izingxenye zezimoto, izingxenye zezindiza, kanye nezingxenye zamadivayisi ezokwelapha. Imikhiqizo ye-die casting iyindlela enhle uma udinga izingxenye zensimbi ezinomthamo omkhulu ezingase zibe nkulu kakhulu kunezinqubo ezifanayo zomthamo omkhulu njenge-Metal Injection Molding (MIM).
- Izingxenye zezindiza kanye nezimoto
- Izindlu Zokuxhuma
- Amaphampu kanye Nezinto Zokufaka Amapayipi
- Izibani zangaphandle
- Gears
- Izinto zikagesi kanye nokukhanyisa
Izinzuzo kanye nokungalungi kokukhipha i-Die Casting
Izinzuzo ze-Die Casting
IJomethri Eyinkimbinkimbi
Ukuphonswa kwe-die kungakhiqiza ngokuthembekile izingxenye ze-die cast ezenziwe ngokwezifiso ezinezindonga ezincane kanye ne-geometry eyinselele eqinile futhi ezinzile ngobukhulu.
Amandla
Ama-castings ensimbi ngokuvamile aqinile kunezingxenye ezibunjiwe nge-injection yepulasitiki futhi amelana kakhulu namazinga okushisa aphezulu. Izinsimbi ezifana ne-aluminium zinikeza isilinganiso esiyingqayizivele samandla-nesisindo.
Ukwenza kahle hle
I-Die casting inikeza ukubekezelelana okujwayelekile okusukela ku-+/-0.003″ – 0.005″ nge-intshi kodwa ingaqina njengo-+/- .001” kuye ngezici zakho, i-geometry yengxenye, kanye nezinto ezisetshenziswayo.
Ukuqeda Ngokwezifiso
Abaqeqi bensimbi bangakhiqiza izingxenye ezibunjiwe ezinezindawo ezibushelelezi noma ezithambile, upende, kanye nokuqedwa kweplati. Ukuqeda kungavikela ekugqwaleni futhi kuthuthukise ukubukeka kobuhle.
Izinkinga Zokuphonsa Nge-Die
Izindleko Zokusebenza
Nakuba izindleko zezingxenye ezifakwe insimbi ziphansi kakhulu, izindleko zokulungisa amathuluzi zingadinga ukutshalwa kwezimali okuphezulu kokuqala.
Akuyona Eyenani Eliphansi
Ngenxa yezindleko eziphezulu zokusebenzisa amathuluzi kusengaphambili, ukwenziwa kwe-die casting akubizi kakhulu uma kusetshenziswa ivolumu ephansi. Sincoma ukuthi ucabangele kuphela ukwenziwa kwe-die casting ngamanani angaphezu kuka-1000.
Izikhathi Zokuhola
Ngaphambi kokukhiqiza, izinyathelo eziningi kumele zifezwe kuqala, ngokuvamile kuthatha amasonto amaningi ukuze ziqaliswe. Lezi zinyathelo zifaka phakathi ukubhekana nezinkinga ze-DFM, ukuklama amathuluzi, ukukhiqiza amathuluzi, nokudala amasampula. Ukuhlolwa kwangaphambili kanye nokuqinisekiswa kwenza ukwenziwa kwezinqubo zokukhiqiza kube yinto ehamba kancane uma kuqhathaniswa nezinye.
Ithimba lethu lochwepheshe lizosebenza nawe eduze kulo lonke inqubo futhi linikeze iziphakamiso nezinketho zokukunikeza ithuba elihle kakhulu ngenkathi usebenza ukuhlangabezana nezidingo zakho ezihlukile.
Kungani Kufanele Ukhethe i-Gazfull Yesevisi Yokuphonsa Nge-Die?
Ungathola futhi kalula ilungu leqembu le-Xometry elinikezwe iphrojekthi yakho, kungakhathaliseki ukuthi isigaba samanje sephrojekthi sinjani.
Amakhasi ethu e-Tool Library kanye ne-Tool Details ahlinzeka ngezinzuzo eziningi, njenge:
*Ukuphathwa Okungcono Kwezilinganiso Nama-oda Anethuluzi
*Ukuhlela Amathuluzi Nokuhlukaniswa Ngezigaba
*Ukubuyekezwa Kwesimo Okuningiliziwe kanye Nolwazi Lokusebenzisa Amathuluzi
* Xhumana Kalula Nochwepheshe
*Ukucaca Kwephrojekthi
Ithimba le-Gazful le-CNC machining ligxile ezingxenyeni ezine-geometri eziyinkimbinkimbi, ukubekezelelana okuqinile, kanye nemijikelezo yokuphindaphinda okusheshayo.
Ukulungele ukuqala iphrojekthi yakho elandelayo?
Kusukela engxenyeni eyodwa kuya ezinkulungwaneni zezingxenye, singakusiza ukusheshisa amaphrojekthi akho ensimbi yeshidi usebenzisa izinsizakalo zomshini we-CNC ngendlela engabizi kakhulu. Ithimba le-Gazfull lingakunikeza izixazululo ezahlukahlukene zezidingo zakho zokukhiqiza. Khuluma nathi namuhla mayelana nephrojekthi yakho yokusika nge-laser nokuthi iphrojekthi yakho ingayisebenzisa kanjani ikhwalithi yayo ephezulu kanye nokunemba kwayo.
Thola lesisho
I-imeyili: info@gazfull.com