Iintlobo zeeMetals zezixhobo zoomatshini be-CNC
Iintsimbi ezenziwe ngomatshini ze-CNC zisetyenziswa kakhulu kuyo yonke imboni ephambili ukusuka kwinqwelo-moya ukuya kwezonyango. Apha ngezantsi kukho iintlobo zee-alloys ezinikezelwa yiGazfull xa zifunwa.
Isiqulatho
TshintshaIi-Alloys zesinyithi ezifumanekayo
Ukukhethwa kwezinto ezisetyenziswa kwi-CNC machining yenye yezona zigqibo zibalulekileyo kwinkqubo yokwenziwa kwe-CNC milled okanye turned component. Ineziphumo ezibanzi: Ayimiseli nje kuphela ukusebenza kunye nokusebenza, kodwa ikwamisela nokuba i-component inokwenziwa njani ngokufanelekileyo nangendlela engabizi kakhulu. Inxalenye ebonakala ifanelekile kwimodeli ye-CAD isenokuba yinto engabizi kakhulu okanye engenakwenzeka ukuyenza ngokwenene ukuba izinto azihambelani nemilinganiselo yemveliso.
Iintsimbi ze-CNC zingasetyenziselwa uluhlu lweendawo ukusuka kwiiprototypes ukuya kwiimodeli zobunjineli ukuya kwizinto zemveliso. Ezinye zezi zinto zilandelayo zihlala ixesha elide kwaye zinokumelana neendawo ezinzima kakhulu ezinamaqondo obushushu afikelela kwi-1668 °C, njenge-titanium. Ezinye iintsimbi zizinto ezisetyenziswa ngokubanzi ezikwaziyo ukwenziwa ngomatshini kwaye ngoko ke zifanelekile ukuvavanya uyilo ngexabiso eliphantsi, njenge-aluminium. Ngokuxhomekeke kuhlobo lweprojekthi yakho, ii-alloys zesinyithi ezenziwe ngomatshini zinokuba zezona zinto zilungileyo kwiindawo zakho ezenziwe ngokwezifiso xa ucinga ngeempawu zesinyithi eziluncedo ezifana nokumelana nokugqwala okuphezulu, ukuphambuka kobushushu okuphezulu, kunye nokumelana nempembelelo ephezulu. Hlola izixhobo zethu nzulu ngezantsi:
Aluminiyam CNC Machining
I-Aluminium yintsimbi ekhaphukhaphu enomlinganiselo ogqwesileyo wamandla nobunzima, nto leyo eyenza ukuba ilungele ukusetyenziswa apho kufuneka amandla amanqanaba esinyithi, kodwa ubunzima busengumba oxhalabisayo. Kukho iintlobo ngeentlobo zee-alloys ze-aluminium, nganye ichazwa linani lokuqala kudidi lwazo. Inani libonisa into ephambili yokudibanisa.
I-Aluminium yenye yezona zinto zixhaphakileyo ezisetyenziswa kwimizi-mveliso yeenqwelo-moya, yezonyango, neyeemoto. Oku kungenxa yomlinganiselo wayo ogqwesileyo wamandla nobunzima, ukwakheka kwayo, kunye nokuguquguquka ngokubanzi. Khetha i-aluminium CNC machining kwiGazfull, nceda unxibelelane nathi ngoku.
IAluminium 2024-T3
Le alloy ye-aluminiyam imelana kakuhle nokudinwa kwaye ayisebenzi kakuhle, kodwa ineempawu zokuwelda ezingezizo. Ayimelani kakhulu nokugqwala, ngoko ke ifuna unyango lomphezulu ukuba isetyenziswa kwiindawo ezinzima. I-Aluminiyam 2024-T3 idla ngokusetyenziselwa iibholiti, izixhobo zeenqwelo-moya, kunye neepiston.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
345 | 138 | 18 | 120 | 2.78 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
I-Aluminiyam 5052-H32
Le alloy ye-aluminiyam isebenzisa i-magnesium njengeyona nto iphambili yokudibanisa. Ayinakumelana nokugqwala ngenxa yokungabikho kobhedu kwisakhiwo sayo kodwa ayinakunyangwa ngobushushu. I-Aluminiyam 5052 idla ngokusetyenziswa kwiitanki zepetroli, kwiindawo zesinyithi, kunye nemigca yepetroli/oyile.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
193 | 117 | 12 | 60 | 2.68 |
* Amaxabiso aqhelekileyo asekelwe kwiAluminiyam 5052-H32. Yenzelwe ukubhekisela kuphela.
IAluminiyam 6061
Olu hlobo lwe-aluminium luthathwa njenge-alloy esetyenziswa ngokubanzi. Ineempawu ezintle kakhulu zoomatshini kwaye inokudityaniswa ngokulula. Izinto eziphambili zokudibanisa yi-magnesium kunye ne-silicon. Le alloy ye-aluminium isetyenziswa rhoqo ukwenza izixhobo zombane, ii-brake pistons, kunye neefreyimu zebhayisekile.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
276 | 96.5 | 17 | 95 | 2.7 |
* Amaxabiso aqhelekileyo asekelwe kwi-1/2″ Aluminiyam 6061-T6. Yenzelwe ukubhekisela kuphela.
IAluminiyam 6063
Kukho umahluko omncinci phakathi kwezinto ezidibanisa i-aluminium 6063 xa kuthelekiswa ne-6061. Le ngxubevange ye-aluminium ayinamandla kangako kodwa inika ukwakheka okungcono. Ngenxa yeso sizathu, ifanelekile kwiipayipi, kwiireyili, nakwii-extrusions.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
214 | 68.9 | 12 | 73 | 2.7 |
* Amaxabiso aqhelekileyo asekelwe kwi-1/16″ Aluminiyam 6063-T6. Yenzelwe ukubhekisela kuphela.
IAluminiyam 7050
Le ngxubevange ye-aluminiyam yenye yezona zinamandla kakhulu ezikhoyo. Eyona nto iphambili ekudibaniseni yi-zinc. I-Aluminiyam 7050 ifumana amandla ayo ngokunciphisa ukumelana nokugqwala; ukufakwa kobhedu yimbangela yezi ziphumo zombini. Le ngxubevange ikwasebenza kakhulu. Amandla ayo ayenza ifaneleke kakuhle kwizakhiwo zeenqwelo-moya.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
490 | 160 | 11 | 147 | 2.83 |
* Amaxabiso aqhelekileyo asekelwe kwi-1/2″ Aluminiyam 7050-T7651. Yenzelwe ukubhekisela kuphela.
IAluminiyam 7075
Le alloy inamandla kancinci kune-aluminium eyi-7050 kwaye inokumelana nokudinwa okuhle kakhulu, nto leyo eyenza ukuba ilungele ukusetyenziswa xa ilayishwa nge-cyclic. Eyona nto iphambili ekudibaniseni yi-zinc kwaye ukusetyenziswa kwayo okuqhelekileyo kubandakanya ii-meter shafts kunye neegiya, izixhobo zeenqwelo-moya, kunye nezitshixo ze-shaft.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
503 | 159 | 11 | 150 | 2.81 |
* Amaxabiso aqhelekileyo asekelwe kwi-1/2″ Aluminiyam 7075-T6. Yenzelwe ukubhekisela kuphela.
IAluminiyam iMIC-6
Le alloy ye-aluminium yenzelwe ngokukodwa usetyenziso olufuna izinto ezichanekileyo kakhulu ezifana nee-assembly jigs, izakhiwo zovavanyo, kunye neepleyiti zokufakelwa. Ifanelekile kakuhle kwezi zicelo kuba ulwakhiwo lwayo lwekristale alunaxinzelelo lwangaphakathi. Ikwavumela umatshini wokulungisa ngesantya esiphezulu ngaphandle kokuphazamiseka okubonakalayo okuqhelekileyo kwezinye ii-alloy ze-aluminium.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
105 | N / A | 3 | 65 | 2.7 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
Copper CNC Machining
I-Copper idweliswe njenge-Cu (inombolo ye-athomu 29) kwitheyibhile ye-periodic kwaye yi-conductor ebalaseleyo yombane kunye nobushushu, ilandela isilivere kuphela. I-Copper ethengiswayo idla ngokuba ngaphezulu kwe-99% ecocekileyo. I-1% eseleyo idla ngokuba zizinto ezingcolisayo ezifana ne-oxygen, i-lead, okanye isilivere.
I-Copper yaziwa kakhulu ngokuhambisa kwayo umbane kunye nobushushu. Ayinakumelana nokugqwala kwaye ikwayi-antimicrobial ngokwemvelo. Amashishini anamandla, iimoto, ezonyango, kunye neendiza asebenzisa i-copper ngokukodwa kwezi mpawu. Khetha i-Copper CNC machining kwiGazfull, nceda unxibelelane nathi ngoku.
Ubhedu 101
I-Copper C101, okanye i-copper engena-oxygen, ligama lesinyithi esicocekileyo kakhulu esifikelela kwi-99.99% Cu. Eli nqanaba liphezulu lobumsulwa liyinika i-conductivity egqwesileyo, ngoko ke idla ngokubizwa ngokuba yi-HC (i-conductivity ephezulu). Ikwasebenza njengesixhobo esisisiseko se-bronze kunye ne-bronze alloys. I-conductivity yayo ephezulu yenza ukuba ilungele ii-busbar, ii-waveguides, kunye neentambo ze-coaxial.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
69 ukuya 365 | 76-90 | 5-55 | 65-90 | 8.89 ukuya 8.94 |
* Amaxabiso aqhelekileyo. Ngokwereferensi kuphela. Amaxabiso ahluka kakhulu ngokuxhomekeke ekulinganiseni.
IC110 yobhedu
I-Copper C110, okanye i-Electrolytic Tough Pitch (ETP) Copper, lolunye ukhetho olucocekileyo kakhulu. Nangona kunjalo, ayisulungekanga njenge-copper 101, endaweni yoko inobunzima obuyi-99.90% Cu. Yeyona alloy yobhedu isetyenziswa kakhulu kuba ixabisa kancinci kwaye ifanelekile kwiintlobo ezininzi zombane. Olu hlobo kulula ukulusebenzisa kune-copper 101.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
69-365 | 76-90 | 5-50 | 65-90 | 8.89 |
* Amaxabiso aqhelekileyo. Ngokwereferensi kuphela. Amaxabiso ahluka kakhulu ngokuxhomekeke ekulinganiseni.
Umatshini wobhedu we-CNC
Ibronzi yenziwa ngokuxuba ubhedu ne-tin efikelela kwi-35% kunye ne-lead efikelela kwi-8%. Ukufakwa kwe-alloy ye-lead, eyintsimbi ethambileyo, yiyo eyenza ukuba ikwazi ukusebenza kakuhle. Ibronzi ilungele ukusetyenziswa njengeebheringi kunye nokusetyenziswa kolwandle kwiimpompo kunye nezixhobo apho kufuneka khona ukumelana nokugqwala kumanzi olwandle. Iimpawu zoomatshini zale nto azilingani nezinye iintsimbi ezininzi ezikwazi ukusebenza kakuhle, ngoko ke ingcono kakhulu ukusetyenziswa kwiindawo ezinoxinzelelo oluphantsi ezenziwe nge-CNC machining.
I-bronze, i-brass, kunye nezinye ii-alloys ze-copper zineempawu ezahlukeneyo ezibalulekileyo zombane, zoomatshini, kunye nezokumelana nokugqwala. Ngokukodwa, i-bronze inomatshini olungileyo, kunye ne-index ye-100%. Ikwanazo neepropati zokungqubana eziphantsi ezenza ukuba ilungele iindawo ezidibana rhoqo nokungqubana.
Ubhedu 932
I-Copper 932 ikwaziwa ngokuba yi-bearing bronze. Le alloy ineempawu ezintle kakhulu zokulwa nokungqubana, nto leyo eyenza ukuba ilungele ii-bearing, ii-bushings, ii-wear strips, kunye nezinye izinto ezilula.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
125 | 110 | 20 | 65 | 8.93 |
Ubhedu lweMishini ye-CNC
I-Brass ligama elisetyenziswa kwiindidi ezahlukeneyo zee-alloy ze-copper-zinc. Ezi alloy zahluka ngobuninzi be-zinc kunye nokubandakanywa kwezinye izinto ezidibanisayo ezifana ne-lead, i-aluminium, kunye ne-iron. I-Brass iqhuba ubushushu kunye nombane ngenxa yomxholo wayo we-copper. Ikwanokumelana nokuguguleka okuhle. Ukufakwa kwe-lead kuphucula ukusebenza kwe-mechanical, okwenza i-brass ibe yeyona isebenzayo kwi-alloy ze-copper. Khetha i-Brass CNC machining kwi-Gazfull, nceda unxibelelane nathi ngoku.
I-Brass yi-alloy yobhedu eguquguqukayo egcina ezinye zeenzuzo zobhedu kodwa ikwaphucula ezinye zeempawu zayo. I-Brass yintsimbi eqinileyo ngoomatshini kwaye ayiguquguquki kakhulu, kwaye inika ukumelana nokugqwala okungcono kunobhedu oluqhelekileyo. Ezi mpawu zenza i-CNC machining brass ilungele ukusetyenziswa koomatshini abafuna ukumelana nokugqwala njengaleyo ifumaneka kushishino lwaselwandle.
ICartridge Brass (Copper C260)
I-Copper C260 yifomyula eyenziwe nge-zinc ene-30% ye-zinc ene-lead kunye ne-iron engaphantsi kwe-1%. Eli nqanaba ngamanye amaxesha libizwa ngokuba yi-cartridge brass ngenxa yembali yalo yokusetyenziswa kwiikhatriji zeembumbulu. Ezinye izicelo eziqhelekileyo ziquka ii-rivets, ii-hinges, kunye nee-radiator cores.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
95 | 90 | 65 | 54 | 8.53 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
IBras yokusika yasimahla (iCopper C360)
I-Copper C360, ekwabizwa ngokuba yi-free-cutting brass, iyakwazi ukusebenza kakuhle ngenxa yenani elikhulu le-lead kwi-alloy. Iindlela eziqhelekileyo zokusetyenziswa ziquka iigiya, iindawo zomatshini we-screw, kunye nezinto ze-valve.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
124 ukuya 310 | 138 | 53 | 63 ukuya 130 | 8.49 |
* Amaxabiso aqhelekileyo. Ngokwereferensi kuphela. Amaxabiso ahluka kakhulu ngokuxhomekeke kumoya.
Stainless Steel CNC Machining
Intsimbi engagqwaliyo yintsimbi ebaluleke kakhulu kumashishini amaninzi ukusuka kwezonyango ukuya ekuveliseni umbane. Ixabiso layo lixhomekeke kumandla ayo, ukumelana nobushushu, kunye nokumelana nokugqwala okumangalisayo. Enyanisweni, ukukwazi ukumelana nokugqwala yinto ephambili eyahlula intsimbi engagqwaliyo kwintsimbi eqhelekileyo. Khetha kwiindidi ezahlukeneyo zezixhobo zentsimbi engagqwaliyo zomatshini we-CNC kwiGazfull, nceda unxibelelane nathi ngoku.
Malunga neNtsimbi Engagqwaliyo yoMatshini we-CNC
Into eyahlula intsimbi engagqwaliyo kwintsimbi eqhelekileyo kukufakwa kwe-chromium kwii-alloys zayo. Zonke izinto zeekhemikhali zentsimbi engagqwaliyo ziqulathe ubuncinane i-10.5% ye-chromium. Ukufakwa kwe-chromium kwenza ezi ntsimbi zikwazi ukumelana nokugqwala ngakumbi. Amanqanaba ahlukeneyo ale nto anezinto ezahlukeneyo zokuxutywa ezinceda ukuphucula ngakumbi ukumelana nokugqwala, ukunyangwa kobushushu, kunye nokusebenza kakuhle komatshini. Kufuneka kuqatshelwe ukuba unyango lobushushu lunokuchaphazela kakhulu iimpawu zesinyithi.
Iintsimbi ezingatyiwayo zingahlulwa-hlulwa ngokusekelwe kwisakhiwo sazo sekristale. Oku kuquka i-Austenitic, i-ferritic, i-martensitic, kunye ne-duplex:
- Intsimbi engagqwaliyo yase-Austenitic, efana nentsimbi engagqwaliyo yochungechunge lwe-300 kunye ne-200, ilula kakhulu ukuyilwa kwaye ayisebenzi njenge-hard. Ayinamagnethi xa ikwimeko eyongeziweyo.
- Iintsimbi ze-Ferritic stainless steels zinamandla ombane kwaye zibonelela ngokuhambisa ubushushu okungcono kune-austenitic stainless. Azinakwenziwa ziqine ngonyango lobushushu.
- Intsimbi engenasici yeMartensitic efana nebanga lama-416 kunye nama-420 inokuqina ngeendlela ezininzi zokwaluphala okanye unyango lobushushu.
- Intsimbi engagqwaliyo ye-Duplex, eyaziwa ngokuba yi-austenitic-ferritic, ziintlobo zentsimbi engagqwaliyo ekhethekileyo ekuphuculeni ukumelana nokugqwala. Iintsimbi ze-Duplex ziqhelekile kwizakhiwo zoshishino nezakhiwo.
Ngenxa yokuguquguquka kwayo, uhlobo oluthile lwentsimbi engagqwaliyo luxhaphakile kuwo onke amashishini.
Intsimbi engatyiwa 15-5
I-Stainless Steel 15-5 yintsimbi eqinileyo (PH). Le nkqubo iyinika ukuqina, amandla, kunye nokumelana nokugqwala okuhle kakhulu. Iimpawu zoomatshini ziyaphuculwa ngonyango lobushushu obuphantsi, nto leyo eyenza le nto ifaneleke kakhulu kwi-aerospace nakwizixhobo zenyukliya.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
1280 | 77 | 10 | 388 | 7.80 |
* Amaxabiso aqhelekileyo asekelwe kwimeko ye-H900. Yenzelwe ukubhekisela kuphela.
Intsimbi engatyiwa 17-4
Olu hlobo lwentsimbi oluqiniswe yimvula (PH) luneempawu ezingcono zokumelana nokugqwala kumaqondo obushushu aphezulu xa kuthelekiswa nentsimbi engagqwali eyi-15-5. Lufikelela kolu hlobo lokumelana nokugqwala ngokuncama amandla oomatshini. Olu luhlobo olunye lwentsimbi engagqwali ye-PH esetyenziswa kakhulu. Izicelo ziquka iindawo zokucubungula iikhemikhali kunye neeturbine zegesi.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
1379 | 77.4 | 7 | 419 | 7.80 |
* Amaxabiso aqhelekileyo asekelwe kwimeko ye-H900. Yenzelwe ukubhekisela kuphela.
Intsimbi engatyiwa 18-8
Olu hlobo lwentsimbi engagqwaliyo lunesakhiwo sekristale ye-austenitic kwaye lolunye lwezona ntlobo zisetyenziswa kakhulu. I-18-8 idla ngokubizwa ngokuba yi-304 stainless steel okanye i-SS304, kwaye iGazfull icaphula i-18-8 njenge-SS304, kodwa ezi zimbini zinomahluko omncinci kwezinye izinto ezidibanisayo. I-18-8 ineempawu ezilungileyo zokumelana nokugqwala kwaye isetyenziswa rhoqo ukwenza izibophelelo kunye nemibhobho yoxinzelelo.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
215 | 77 | 70 | 123 | 8.00 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
I-303 Insimbi Engenasici
Olu hlobo lwentsimbi engagqwaliyo ye-austenitic lwenziwe ngendlela yokuba kube lula ukuyitshixa kune-SS304 ngokufaka isalfure phakathi kwezinto ezidibanisayo. Nangona kunjalo, olu longezo lwenza ukuba i-alloy ingamelani nokugqwala kakhulu kune-SS304. Ilungele izinto ezifuna umatshini onzima njengeegiya kunye neeshafti.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
240 | 77.2 | 50 | 160 | 8.00 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
I-304 Insimbi Engenasici
Olu hlobo lwentsimbi engagqwaliyo ye-austenitic luneempawu ezilungileyo zokumelana nokugqwala kwaye lusetyenziswa kakhulu kwizibophelelo. Ihlala ibonwa njengendlela engabizi kakhulu kune-SS316 ngelixa ingenalo ukumelana nokugqwala okufanayo. Olu hlobo lwentsimbi lufana kakhulu nentsimbi engagqwali ye-grade 18-8 njengoko inomlinganiselo ofanayo we-chrome kunye ne-nickel, nangona kunjalo, inamandla aphuculweyo ngenxa yenqanaba eliphezulu lekhabhoni kwi-alloy.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
215 | 77 | 70 | 123 | 8.00 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
I-316 Insimbi Engenasici
Olu hlobo lwentsimbi engenasici luqulathe i-molybdenum enika ukumelana nokugqwala okuhle kakhulu. Ukongeza koku, inokwakheka kakhulu kwaye inokudityaniswa. Ukusetyenziswa kwayo kubandakanya iitanki zeekhemikhali kunye nezixhobo zeenqanawa. Uhlobo oluphantsi lwekhabhoni, i-316L, luxhathisa ngakumbi ii-chloride kunefomyula esisiseko.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
205 | 74 | 40 | 187 | 8.03 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
I-416 Insimbi Engenasici
Intsimbi engagqwaliyo i-416 yenye yezona ntsimbi zingenagqwali zisetyenziswa kakhulu. Njengakwezinye ii-alloys, olu buchule bokusebenza obuphuculweyo luza nexabiso lokuxhathisa ukugqwala, ngoko ke ngokubanzi igqwala lula kunezinye intsimbi engagqwaliyo. Usetyenziso luquka ii-motor shafts kunye neegiya. Izinto eziluhlaza zihlala zifumaneka kwimeko ethambileyo, elula ukuyisebenzisa ngomatshini (jonga iimpawu ezingezantsi) kwaye zinokunyangwa ngobushushu ngenxa yokuqina kunye namandla aphezulu.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
275 | 83 | 30 | 156 | 7.80 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
I-420 Insimbi Engenasici
Le ntsimbi ingenasici ye-martensitic inomxholo ophezulu wekhabhoni kunye nomxholo ophantsi we-chromium kunezinye iintsimbi ezikhankanyiweyo ngaphambili. Ngenxa yomxholo wayo ophantsi we-chromium, inokumelana nokugqwala okuncinci kodwa ilungisa oko ngeempawu eziphuculweyo zoomatshini kwimeko yayo yokufakelwa.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
345 | 80.7 | 25 | 195 | 7.80 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
iStainless Steel 440C
Intsimbi engagqwaliyo i-440C inomlinganiselo ophezulu wekhabhoni kolu luhlu lwe-400. Oku kuthetha ukuba i-440C inokumelana nokugqwala okuncinci kuphela. Nangona kunjalo, ineempawu zobulukhuni obuhle kakhulu (ezinokwandiswa ngakumbi ngonyango lobushushu) kunye namandla oomatshini. Ukusetyenziswa okuqhelekileyo kubandakanya iindawo zokubeka iibheringi kunye nezixhobo zotyando.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
445 | 83.9 | 14 | 223 | 7.80 |
* Amaxabiso aqhelekileyo asekelwe kwimeko enganyangwanga. Yenzelwe ukubhekisela kuphela.
I-410 Insimbi Engenasici
Intsimbi engagqwaliyo i-410 yeyona ntsimbi isetyenziswa kakhulu phakathi kwe-400 series. Inomxholo ophantsi wekhabhoni oyenza ikwazi ukumelana nokugqwala ngcono. Njengezinye iintsimbi ze-martensitic, i-410 inokuqina ukuze ifumane amandla amangalisayo oomatshini. Intsimbi engagqwaliyo i-410 idla ngokusetyenziselwa izixhobo zokukha, izibophelelo, kunye nezixhobo zoomatshini.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
310 | 73 | 25 | 147 | 7.74 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
Umatshini weCNC wentsimbi
Intsimbi yingxubevange yentsimbi emalunga ne-1% yekhabhoni. Izixa ezincinci zezinye izinto ezidibanisayo ezifana ne-molybdenum kunye ne-chromium zingongezwa ukuphucula iimpawu zayo. Intsimbi inika ulungelelwaniso olukhulu phakathi kweendleko kunye nokusebenza kwayo kuba kulula ukuyitshixa kwaye uyidibanise. Nangona kunjalo, iya kunyibilikisa ngokuhamba kwexesha kwaye ke ngoko ifuna unyango lomphezulu ukuze ikhuseleke.
Intsimbi yenye yezona zinto zisetyenziswa kakhulu ekuveliseni kwaye isetyenziswa kuyo yonke imboni ephambili ukusuka kulwakhiwo ukuya kwiimoto. Ukusebenza kwayo kakuhle kweendleko kunye nezinye iimpawu eziluncedo kakhulu kuyenza ibe yinto eguquguqukayo. Apha ngezantsi kukho ezinye zeentlobo zentsimbi ethambileyo kunye neentlobo zentsimbi enamandla aphezulu ezibonelelwa yiGazfull kwi-CNC machining.
Steel 1018
Ngokuqhelekileyo ibizwa ngokuba yi-mild steel, i-1018 inokudityaniswa kakhulu kwaye ifanelekile kwiinkqubo zokuqinisa umphezulu ezifana ne-carburizing. Xa sele i-carburing, le nto idla ngokusetyenziselwa iigiya, iimpethu, kunye nezinto zokubumba.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
370 | 78 | 15 | 126 | 7.87 |
* Amaxabiso aqhelekileyo asekelwe kwizinto ezitsalwa ngokubandayo. Yenzelwe ukubhekisela kuphela.
Steel 4130
Olu hlobo ludla ngokubizwa ngokuba yi-alloy steel ngenxa yokwanda kwamanqanaba ayo e-alloy elements xa kuthelekiswa ne-soft steel eqhelekileyo. Le alloy iqulethe i-chromium kunye ne-molybdenum njengezinto eziqinisayo. Ezi zinto ziphucula kakhulu iimpawu zayo zoomatshini. Ukusetyenziswa kwazo kunokuquka iimpompo, ii-drill, kunye nokufakwa kweenjini zeenqwelo-moya.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
435 | 80 | 25.5 | 197 | 7.85 |
* Amaxabiso aqhelekileyo asekelwe kwizinto eziqhelekileyo, ezipholileyo emoyeni. Yenzelwe ukubhekisela kuphela.
Steel 4140
Intsimbi 4140 ifana kakhulu ne-4130 kodwa inomxholo wekhabhoni owandileyo. Ikhabhoni eyongeziweyo iphucula amandla ayo kwaye ivumela iipropati zokuqina ezingcono. I-chromium eyongezelelweyo ikwafakwa ukuze kuxhathiswe ukugqwala. Usetyenziso lungabandakanya izitya zoxinzelelo ezinamacala amancinci, ii-spindles, kunye neebholiti ezinamandla aphezulu.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
675 | 80 | 17.8 | 302 | 7.85 |
* Amaxabiso aqhelekileyo asekelwe kwizinto eziqhelekileyo, ezipholileyo emoyeni. Yenzelwe ukubhekisela kuphela.
Intsimbi 4140 PH
Olu hlobo lwentsimbi luhlobo oluqinisiweyo lwentsimbi eqhelekileyo engu-4140 ebonisa amandla oomatshini kunye neempawu zobulukhuni ezibalaseleyo. Ukuqina kwayo kwangaphambili kususa isidingo sonyango lobushushu emva komatshini. Oku kulungile ukuba unyango lobushushu luya kubangela ukugqwetheka okungamkelekanga kwinxalenye egqityiweyo. Ukusetyenziswa okuqhelekileyo kubandakanya imingxunya, ii-arbor, kunye nee-molds.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
685-896 | 80 | 14-19.2 | 271-301 | 7.85 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
Intsimbi A36
Olu hlobo lwentsimbi alubizi kakhulu kwaye kulula ukuludibanisa, ngoko ke ludidi oluqhelekileyo lwentsimbi enekhabhoni ephantsi. Isetyenziswa ngokubanzi kwizicelo zokwenza izinto kunye neenkxaso zesakhiwo.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
250 | 79.3 | 20 | 119 | 7.85 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.
Steel 1215
Olu hlobo lwentsimbi luthathwa njengentsimbi yoomatshini ekhululekileyo ngenxa yokuba inesalfure eninzi. Nangona kunjalo, ukudityaniswa kwale nto akusebenzi kakuhle. Ukusetyenziswa okuqhelekileyo kungabandakanya izikhonkwane, izikrufu, iiphini, kwaye ngokubanzi, izinto ezifuna ubuninzi boomatshini boomatshini.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
415 | 80 | 10 | 167 | 7.87 |
* Amaxabiso aqhelekileyo asekelwe kwizinto ezitsalwa ngokubandayo. Yenzelwe ukubhekisela kuphela.
Steel 4340
Le ntsimbi yintsimbi enamandla aphezulu, engenangxubevange ininzi. Ibonisa ukuqina okumangalisayo kunye namandla kwaye igcina ezi mpawu kubushushu obuphezulu. Ukusetyenziswa okuqhelekileyo kungabandakanya iigiya, iishafti, kunye nezinye iindawo zesakhiwo.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
470 | 74 | 22 | 217 | 7.85 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
A2 Tool Steel
Intsimbi ye-A2 luhlobo lwentsimbi eqina umoya, esebenza ngokubanda. Iyakwazi ukumelana nokuguguleka kakuhle kwaye ayiguquguquki kakhulu ngexesha lonyango lobushushu okanye iinkqubo zokuqina. Xa ithelekiswa nezinye iintlobo zentsimbi yezixhobo, intsimbi ye-A2 kulula ukuyitshixa ngomatshini. Yenye yezona ntlobo zentsimbi ezisetyenziswa kakhulu ekwenzeni izixhobo ezifana nokubhoboza, ukucheba nokwenza iidayi, iiblade zokucheba, kunye neemold.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ubunzima (Rockwell C) Emva kokunyanga ubushushu | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
1275-1585 | 78 | 1-5 | 57-62 HRC | 7.86 |
* Amaxabiso aqhelekileyo asekelwe kwimeko yokuqina komoya. Yenzelwe ukubhekisela kuphela.
O1 Isixhobo sentsimbi
Intsimbi ye-O1 yintsimbi eqina njengeoyile, esebenza ngokubandayo. Ibonakaliswa kukumelana kwayo nokuguguleka kwayo okukhulu kunye nokukwazi kwayo ukugcina imiphetho ebukhali. Isetyenziswa ekwenzeni izixhobo zokubhoboza, zokusika, kunye nezitempi, kunye nakwiibhleyidi nezinye izixhobo zokusika.
| Amandla okuqina, isivuno (MPa) | I-Shear Modulus (GPa) | Ukwandiswa ngexesha lekhefu (%) | Ubunzima (Rockwell C) Emva kokunyanga ubushushu | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
400 | 72 | 20% | 63-65 HRC | 7.83 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
Titanium CNC Machining
I-Titanium (okanye i-Ti kwitheyibhile yexesha) yintsimbi ekhaphukhaphu eneempawu ezininzi eziluncedo ukusuka ekuchaseni ukugqwala ukuya ekugcinweni kwamandla kubushushu obuphezulu. Ungayithenga zombini zikwimo ecocekileyo neyomxube. Qaphela ukuba ne-titanium ecocekileyo inomxholo wentsimbi (ngaphantsi kwe-1%) kunye neoksijini. Ii-alloys eziphambili ziphucula kakhulu amandla e-titanium iyonke.
I-Titanium yinto ephucukileyo enokumelana nokugqwala okugqwesileyo, ukuhambelana kwezinto eziphilayo, kunye neempawu zokuqina ukuya kobunzima. Olu luhlu lukhethekileyo lweempawu luyenza ibe lukhetho olufanelekileyo kwiingxaki ezininzi zobunjineli ezijongene nemizi-mveliso yezonyango, yamandla, yokucubungula iikhemikhali, kunye neyeenqwelo moya. Khetha i-Titanium CNC machining kwiGazfull, nceda unxibelelane nathi ngoku.
I-Titanium (iBanga loku-2)
Olu hlobo ngokusisiseko luhlobo olucocekileyo (99%) lwe-titanium engaxutywanga. Ineempawu ezintle kakhulu zokumelana nokugqwala kwaye kulula ukuyifaka kunezinye ii-alloys ze-titanium. Udidi lwesibini ludla ngokuba lolona khetho lulungileyo xa kufuneka ukumelana nokugqwala kwamanzi. Izinto ezisusa ityuwa kunye nee-implants zonyango zezinye zezicelo zayo.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
340 | 240 | 28 | 200 | 4.51 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
I-Titanium (iBanga loku-5)
I-Titanium Grade 5 okanye i-Ti 6Al-4V yeyona ngxubevange idumileyo ye-titanium. Izinto zayo eziphambili zokuxutywa yi-aluminium kunye ne-vanadium. Ikwanayo nenani elincinci le-nickel, i-palladium, kunye ne-ruthenium eziphucula ukumelana kwayo nokugqwala ngaphezulu kakhulu kune-titanium eqhelekileyo. Le ngxubevange inamandla kakhulu kune-Grade 2 kwaye igcina iipropati zayo zokungagqwali kumanqanaba obushushu abanzi. I-Grade 5 lukhetho oluqhelekileyo lwezixhobo zenjini kunye neefreyimu zeenqwelo moya.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
880 | 240 | 14 | 334 | 4.43 |
* Amaxabiso aqhelekileyo asekelwe kwimeko efakwe i-anneal. Yenzelwe ukubhekisela kuphela.
Zinc CNC Machining
I-Zinc (ebizwa ngokuba yi-Zn kwitheyibhile ye-periodic) yintsimbi eqhelekileyo engeyo-magnethi. Idla ngokuxubaniswa ne-aluminium, i-magnesium, kunye ne-copper. Olu hlobo lwe-zinc alloy lubizwa ngegama elithi Zamak (eli gama livela njengesifinyezo samagama ezinto ngesiJamani: “I-Zink, i-Aluminium, i-Magnesium, kunye ne-Kupfer”). Ezi alloys zihlala zibonelelwa ngohlobo lwee-ingots ngenxa yokusetyenziswa kwazo kakhulu kwizicelo ze-die-casting. I-Zinc inomthamo ogqwesileyo wokudambisa; ithambile kakhulu kwaye ibonisa uzinzo oluhlala ixesha elide. Ii-die-cast Zamak alloys zigcina amanqanaba aphezulu okuchaneka kwaye ke ngoko zifuna umatshini omncinci ukuze zizise inxalenye kwi-tolerance efunekayo.
Isinyithi se-zinc alloy sesinye sezona zinto zingabizi kakhulu ezikhoyo. Nangona ixabiso lazo liphantsi, zinamandla amahle oomatshini, kulula ukuzisebenzisa, kwaye ziyamelana kakuhle nokutshona koomatshini. Izinto ezintsonkothileyo zihlala ziqala zinyibilike zize zibe neempawu ezibalulekileyo ezifakwe kuzo, nto leyo enciphisa ixesha kunye neendleko zomatshini we-CNC. Ishishini leemoto lisebenzisa kakhulu ii-zinc alloys ezenziwe nge-CNC.
IZamak 3 (Zinc alloy 3)
I-alloy yeZamak 3 ine-aluminium eyi-4% ngelixa ngaphantsi kwe-1% yenziwe nge-copper kunye ne-magnesium. Ii-alloy zeZamak Zinc zisebenza ngendlela efanayo ne-copper kodwa azirhawuzeleli kangako xa zisetyenziswa kwizixhobo. Ii-part shells zeemoto kunye nee-casings ezincinci zeemoto zombane zizinto eziqhelekileyo ezisetyenziswa kolu hlobo lwe-zinc.
| Amandla okuqina, isivuno (MPa) | Amandla okudinwa (MPa) | Ukwandiswa ngexesha lekhefu (%) | Ukuqina (Brinell) | Ubuninzi (g/cm^3) |
|---|---|---|---|---|
208 | 48 | 10 | 82 | 6.60 |
* Amaxabiso aqhelekileyo. Yenzelwe ukubhekisela kuphela.