Inkonzo yokukhupha isinyithi
Inkqubo ye-Extrusion
Ukukhupha isinyithi yinkqubo yokwenziwa ekhethwayo xa kuveliswa izinto ezininzi ezine-cross-section engaguqukiyo. Ngenkqubo yokukhupha, izinto zesinyithi zinyanzeliswa ngokuvula okumile kwedayi kusetyenziswa uxinzelelo oluphezulu, nto leyo ephumela kwiprofayili ekhutshiweyo. Ezi profayili ziqala kwiimilo ezilula ezifana neetyhubhu ezijikelezileyo okanye ezingxande, ii-U- okanye ii-H-channels, okanye iiprofayili ezintsonkothileyo ezineembobo ezininzi zangaphakathi kunye neempawu zangaphandle, ezifana ne-80/20 kunye ne-T-slot framing bar. Ukukhupha isinyithi kukwayinto eqhelekileyo yokuhlobisa udonga kunye neefestile njengecandelo lokuhombisa kunye nolwakhiwo. Izinto eziluhlaza zihlala ziza kwimo ye-billet, efudunyezwayo kwaye ibekwe kwinxalenye yomatshini wokukhupha obizwa ngokuba yi-container. I-die stack ihlala kwelinye icala lesikhongozeli, yenza ukuvulwa, okwakha izinto kwimo oyifunayo kusetyenziswa iindlela zokukhupha ngokuthe ngqo okanye ngokungathanga ngqo. Ukukhupha isinyithi emva koko kuyacinywa, kulungiswe, kusahwe kubude obuchaziweyo, kwaye kuhlolwe ukuhambelana kunye nokuchaneka kobukhulu. Iimveliso ezikhutshiweyo zinokucutshungulwa ngokulula emva kokongeza iimpawu ngaphandle kweprofayili ekhutshiweyo.
Iprofayili yokukhupha inokuba phantse nayiphi na imilo kwaye ibe qinile okanye ibe ngenanto inecandelo elinye okanye ngaphezulu elingenanto. Ukukhupha okuneziqendu ezingenanto kufuna idayeki enamacandelo amaninzi. Izinto zinyanzeliswa zijikeleze iimandrel ezibhoboza ezixhaswa kwidayi yokuqala, zenze iprofayili yangaphakathi. Izinto ziyahlukana kwaye emva koko zinyanzeliswa okanye "zidityaniswe" kunye yidayi yesibini, zenze iprofayili yangaphandle. Isangqa esincinci esiza kuhambelana neprofayili simisela ubungakanani bokushicilela. Okukhona isangqa esijikelezileyo sikhulu, kokukhona kufuneka idayi ye-extrusion enkulu. I-Gazfull igxile ekukhupheni izinto ze-aluminium, ezimele malunga ne-80% yazo zonke iindawo zesinyithi ezikhutshiweyo. Ukukhupha kwe-aluminium kukho kuyo yonke indawo, ukusuka kwiibhokisi zeefestile ukuya kwii-handrails ukuya kwiindawo zombane.
Abaphathi bethu beeprojekthi kunye neengcali bazihlola ngokwabo kwaye bacaphule ngesandla iprojekthi nganye yokukhupha isinyithi ukuqinisekisa ukuba siyahlangabezana neemfuno zakho ezizodwa ngelixa sibonelela ngamava okuvelisa akhawulezayo nalula. Funda ngakumbi malunga nenkqubo kunye nezakhono zethu kwicandelo elingezantsi.
info@gazfull.com
Thumela iifayile zakho kwiqela leGazfull kwaye ulungiselele iprojekthi yakho. Iqela lethu liza kubonisana nawe ukuqinisekisa ukuba iinkcukacha zakho, ixesha lokuqalisa, kunye nexabiso ziyahambelana neemfuno zeprojekthi yakho. Siza kubonelela ngengxelo ye-DFM ukuze ivunywe ngaphambi kokuba siqalise ukusebenzisa izixhobo.
Isampulu yemvume
Nje ukuba iprojekthi yakho iqaliswe, siza kwakha idayisi esemgangathweni ophezulu. Emva kokuba izixhobo zenziwe, siza kuthumela iisampulu zenxalenye, ezibizwa ngokuba zii-T1, ukuze zivunywe.
Imveliso iyaqala
Nje ukuba saneliseke ziisampuli zakho, siyaqhubeka nemveliso size sizise iinxalenye. Phumla ukwazi ukuba iGazfull ilawula ulawulo lwababoneleli kunye ne-logistics kuyo yonke inkqubo. Izixhobo zakho zingumnikazi wakho kwaye unokuzi-odola ngokulula njengoko kufuneka ukuze kuhlangatyezwane neemfuno.
Iintlobo zeeProfayili ze-Extrusion kunye ne-Extrusion
I-Gazfull isebenzisana nabathengisi abaphambili be-extrusion abasebenzisa ubuchwepheshe obuphezulu kakhulu ukubonelela nge-extrusions ekumgangatho ophezulu. Ngenxa yenethiwekhi yethu yokuvelisa, sinokuxhasa iintlobo ezininzi ze-extrusion yesinyithi kunye noluhlu olungapheliyo lweeprofayili ze-extrusion. Amacandelo angezantsi angena nzulu kwiindlela ezahlukeneyo ze-extrusion kwaye abonelela ngemizekelo yeeprofayili ze-extrusion ezisemgangathweni.
Iintlobo ze-Extrusion
I-Extrusion ngqo
Ukukhupha ngokuthe ngqo , okukwabizwa ngokuba kukukhupha phambili, yeyona ndlela ixhaphakileyo yokukhupha isinyithi. Ngolu hlobo lokukhupha, i-billet yezinto ityhalelwa kwisikhongozeli yi-ram enoxinzelelo oluphezulu. Izinto zihamba kwicala lentshukumo ye-ram kwaye ziphuma ngokuvulwa kwe-stationary die. Ukukhupha ngokuthe ngqo kuvumela uyilo olukhulu lweprofayili kunye nokugqitywa komphezulu okusemgangathweni ophezulu kunendlela yokukhupha ngokungathanga ngqo.
Kukho iingxaki ezithile ekufuneka ziqwalaselwe ngale ndlela. Ubunzima obukhulu bubangela ukungqubana phakathi kwezinto kunye neendonga zesikhongozeli, nto leyo ebangela ukwehla koxinzelelo lobuso obutshileyo kunye nokuguquguquka kobushushu. Ezi zinto zenza kube nzima ngakumbi ukulawula ukuhambelana kobukhulu kunye neempawu zezinto.
I-Extrusion engathanga ngqo
Xa kuphuma ngokungathanga ngqo , izinto zifakwa kwisikhongozeli kwaye ziqiniswe. I-extrusion die ihamba nge-hole ram phezu kwezinto, iyityhalela ngaphandle komnyango we-die. I-Indirect extrusion ngamanye amaxesha ikwabizwa ngokuba yi-backward extrusion kuba izinto zihamba kwicala elichaseneyo le-ram motion. Ekubeni kungekho ntshukumo phakathi kwezinto kunye nesikhongozeli, akukho ngxabano ingako ngale ndlela, nto leyo ebangela ukusetyenziswa kwamandla aphantsi kunye nokuveliswa kobushushu okuncinci. Xa kuphuma ubushushu obuncinci, i-indirect extrusion ngokubanzi inolawulo olukhulu malunga nokuhambelana kobukhulu, iimpawu zezinto, kunye nobukhulu beenkozo xa kuthelekiswa ne-direct extrusion.
Nangona kunjalo, ingxaki yolu hlobo lokuphuma kwenkunkuma ngumda obalulekileyo kubungakanani beprofayili yedayi iyonke, njengoko kufuneka ingene ngaphakathi kwe-hollow ram. Ukungcola komphezulu we-billet kungangena kwimveliso ephumayo kunciphisa ukugqitywa komphezulu iyonke kunye nobuhle.
Ukukhupha okushushu, okufudumeleyo, nokubandayo
Ezi ziindidi ezincinci ze-extrusion ezidityaniswe kwiindlela eziphambili ezixutyushwe apha ngasentla. Ubushushu be-billet xa kuthelekiswa nobushushu begumbi kunye nobushushu be-recrystallization yezinto buchaza i-extrusion eshushu, efudumeleyo, okanye ebandayo. I-extrusion eshushu kuxa i-billet ishushu ngaphezulu kobushushu be-recrystallization yezinto, edla ngokunxulunyaniswa nendlela ye-extrusion ethe ngqo. Ukufudumeza kwezinto kuyayithambisa kwaye kuthintele ukuqina komsebenzi, ngoko ke kulula ukuhamba nge-die, kunciphisa ukuguguleka kwezixhobo. I-extrusion efudumeleyo kuxa izinto zishushu ngaphezulu kobushushu begumbi kodwa zihlala zingaphantsi kakhulu kwinqanaba le-recrystallization. Izinto azifudunyezwa kwi-extrusion ebandayo kwaye zihlala kubushushu begumbi.
Ukukhupha okufudumeleyo nokubandayo kunokunyusa ubulukhuni kunye namandla emveliso ekhutshiweyo ngenxa yokungabikho kokufudumeza okugqithisileyo kwezinto eziluhlaza. Ezi nkqubo zisebenza kakuhle ngezinto ezithambileyo kakhulu, ezifana ne-aluminium. Iinkqubo ezifudumeleyo nezibandayo ziqhelekile kwindlela yokukhupha isinyithi ngokungangqalanga. Nangona ingafudumezi kakhulu le nto inokubonelela ngeenzuzo, kunokuba nzima kakhulu ekusebenziseni izixhobo kwaye inciphise ubomi bedayi. Ngenxa yoku, uninzi lwabavelisi lukhetha iindlela zokukhupha ezishushu.
Iinkangeleko zeExtrusion
Iiprofayili zokukhupha izinto zimele imilo enqamlezileyo eyenza imveliso ekhutshiweyo. Iinkonzo zokwenza izinto ngokwezifiso ze-Xometry zikuvumela ukuba ufumane iindawo ezikhutshiweyo ezenziwe ngeeprofayili zokukhupha izinto ngokwezifiso. Ukuba ujonge ukonga iindleko kunye nexesha ngokubhala emva komatshini iprofayili yokukhupha izinto ze-aluminium esele ikho, singakwenza oko nathi! Apha ngezantsi kukho uluhlu lweeprofayili zokukhupha izinto ze-aluminium ezingasetyenziswanga esinokuzitshintsha ngenye inkqubo yokuvelisa, njengenkonzo yethu yokugaya i-CNC.
- Ii-T Slot Aluminium Extrusions
- Iingile zeAluminiyam
- iiT-Bars, ii-H-Bars, ii-Z-Bars
- I-Imiqadi
- Imijelo ye-U
- Iitshaneli zeHat
- Imibhobho engxande
- Imibhobho eRound kunye nePipe
IAluminiyam Extrusions
I-aluminium ekhutshiweyo yenza malunga ne-80% yazo zonke iimveliso zesinyithi ezikhutshiweyo ngenxa yokuguquguquka kwayo kumashishini, iipropati zoomatshini, iindlela ezahlukeneyo zokugqiba, kunye nokuguquguquka okuphezulu, okwenza ukuba ilungele iinkqubo zokukhupha. Uninzi lwee-alloy ze-aluminium ezikhutshiweyo zilula, ziyamelana nokugqwala, kwaye zinobushushu obuphezulu kunye nombane. Ezinye iinkalo ze-alloy nganye ziyayihlukanisa nezinye. Ukuze sikuncede ukhethe efanelekileyo kwiprojekthi yakho, siqokelele itheyibhile engezantsi yee-alloy ezisetyenziswa kakhulu esizinikezelayo kunye neempawu zazo ezizodwa.
Ukuba iprojekthi yakho ifuna intsimbi engagqwaliyo okanye ezinye izinto eziphumayo zesinyithi, sinokhetho "lwezinto ezenziwe ngokwezifiso" ngaphakathi kwe-interface yethu yokucaphula. Olu khetho lukuvumela ukuba uthumele izicelo ezenziwe ngokwezifiso esiza kukuvuyela ukuzihlola kwaye sizihlolisise ngakumbi nawe.
Itheyibhile yokuthelekisa ii-Aluminium Alloys ezikhutshiweyo
| Igama lengxubevange | inkcazelo | iimpawu | Izicelo ezifanelekileyo |
|---|---|---|---|
6061 | I-6061 yi-alloy eguquguqukayo enokulungiswa ngobushushu kwiingqekembe ezifana ne-6061-T6. I-Magnesium kunye ne-silicone zizinto eziphambili zokudibanisa ezinika amandla aphezulu olwakhiwo, ukuqina, kunye nokudityaniswa. |
| Izinto zothutho kwiindawo zezithuthi kunye nezolwandle |
6063 | I-6063-T5 yi-alloy enokunyangwa ngobushushu engabizi kakhulu enesakhiwo esincinci sengqolowa kune-6061 alloys. I-6063 ixhaphake kakhulu kwii-extrusions kune-6061. Ingenza iindawo ezinodonga oluncinci kwaye isabela kakuhle kwiinkqubo zokugqiba, nto leyo eyenza ifaneleke kwizicelo zokuhombisa. |
| I-trim yokuhombisa, ii-heat sinks, izinto zokwakha |
* Amaxabiso aqhelekileyo amele ubuncinci; ubushushu bezinto ezibonakalayo bunokuchaphazela iipropati zoomatshini
*Uluhlu lwee-extrusions zesinyithi ezinee-finishes ezahlukeneyo
Iinxalenye eziGqityiweyo ezikhoyo
I-Gazfull yenza kube lula ukongeza amanyathelo okugqiba kwiprojekthi yakho yokukhupha isinyithi. Inethiwekhi yethu enkulu yababoneleli bokugqiba ivumela ukuba sisebenzise iintlobo ngeentlobo zokugqiba kwiindawo zakho. Sinazo izinto ozifunayo, nokuba zizinto ezisebenzayo okanye ezihombisayo. Izinto esizinikezelayo kwinkqubo yethu yokukhupha isinyithi zichazwe ngezantsi.
Njenge-Extruded
Ukugqitywa kuya kushiywa kungalungiswanga kwaye kuhlale kungaphandle. Uburhabaxa bomphezulu bunokwahluka phakathi kwee-alloys ngenxa yokwahluka kwisakhiwo seenkozo kodwa ngokuqhelekileyo kuya kuwa phakathi kwe-64µin – 125µin Ra. Imigca yeenkozo ebonakalayo okanye imicu enemibala engabonakaliyo inokubakho.
I-Anodized (Udidi II Okanye Udidi III)
I-anodizing yohlobo lwesibini idala ukugqitywa kwe-oxide engamelani nokugqwala. Iindawo zingafakwa i-anodizing ngemibala eyahlukeneyo—ecacileyo, emnyama, ebomvu, negolide zezona zixhaphakileyo. Uhlobo lwesithathu lugqibo olutyebileyo kwaye ludala umaleko ongagugiyo ukongeza kuxhathiso lokugqwala olubonwa kuhlobo lwesibini. Iingubo ezifakwe i-anodizing azikwazi ukuqhuba umbane.
Ukupheka kwindoda
Le yinkqubo apho ipeyinti ecoliweyo itshizwa ngombane kwindawo ethile, ize ibhakwe kwi-oven. Oku kudala umaleko oqinileyo, ogugileyo nongagugiyo ohlala ixesha elide kuneendlela zokupenda ezimanzi eziqhelekileyo. Imibala eyahlukeneyo kunye nobume buyafumaneka ukwenza ubuhle obufunekayo.
Ukupeyinta okumanzi
Zonke iindawo zesinyithi ezikhutshiweyo zingapeyintwa ngamanzi ngeendlela ezahlukeneyo zepeyinti kunye nemibala. Ukuze kufaniswe imibala, uphawu lwepeyinti kunye nenombolo kufuneka zichazwe kwimizobo okanye amanqaku akho afakiweyo.
Ukutywala
Iindawo ezikhutshiweyo zingagqunywa nge-electroless nickel, nickel, brass, tin, chrome, chromate, Teflon, silver, kunye negolide.
Ifilimu yekhemikhali
Ingubo yokuguqula i-chromate ingafakwa ukukhusela i-aluminium ekuboleni nasekuphuculeni ukunamathela kwepeyinti kunye nee-primer. Iingubo zokuguqula ifilimu yekhemikhali zivumela isinyithi ukuba sigcine umbane waso ngelixa sikhusela umphezulu.
Imidiya Iwile
Iindawo zifakwa kwi-vibratory media tumbling ukuze kususwe imiphetho ebukhali kunye neendawo ezigudileyo. Zifanelekile kwiziqwenga ezincinci ezinokungena ngaphakathi kwesitya okanye kwibhere ye-tumbler.
isiko
Awuboni ukugqitywa okufunayo? Khetha "ngokwezifiso" kwi-interface yethu yokucaphula uze usazise into oyifunayo, kwaye siya kukuvuyela ukuphonononga ezinye iindlela!
Usetyenziso lwe-Extrusion
Iimveliso zesinyithi eziphumayo zingafumaneka kuyo yonke indawo kubomi bethu bemihla ngemihla. Ungazifumana ukusuka kwiifestile zesinyithi kunye neefreyimu zeminyango ukuya kwizinto zokwakha izakhiwo kunye neenqwelo moya. Iityhubhu zesinyithi, imivalo emile okwemilo, kunye nesitokhwe seekona zonke zenziwe nge-extrusion. Uninzi lwezinto ezenziwe ngokwezifiso zenziwe ngezi zakhiwo ziqhelekileyo eziphumayo. Isinyithi esiphumayo sidla ngokuba yeyona ndlela ilungileyo, ukuba asiyiyo yodwa, yokwenza izinto ezineenxalenye ezinqamlezileyo eziqhubekayo ngomlinganiselo ngelixa zihlala zingabizi. Amanye amashishini asebenzisa le nkqubo aquka iimoto, i-aerospace, i-marine, i-architecture, i-construction, i-design, i-food processing, i-electronics.
- Amalungu okwakhiwa kweenqwelomoya
- Iifreyimu zeefestile, iifreyimu zeengcango, i-trim
- Izindlu zokudibanisa umbane
- Abahlohli
- Iileli kunye nescaffolding
- Izivalo ezibhityileyo ezintsonkothileyo ezibiyelweyo
- Ubushushu busika
Iingenelo kunye nokungalungi kwe-Metal Extrusion
Iingenelo ze-Metal Extrusion
Ukuchaneka koMda kunye nokuzinza
Iimashini zokushicilela kunye neenkqubo zokukhupha izinto zanamhlanje zivelisa iimilo ezikhutshiweyo ezinyamezelayo ezihlala ixesha elide kwaye zizinzile ngokwemilinganiselo. Le nkqubo ikwafanelekile kwizinto ezibuthathaka nezithambileyo.
Ixabiso Eliphantsi Lezahlulo
Ngoyilo olucokisekileyo, iifreyimu ezikhutshiweyo kunye neekholamu zinokususa iindibano ezinamacandelo amaninzi. Umthamo ophezulu wemveliso nawo unokufezekiswa lula kwaye uyabiza.
Iindleko ezisezantsi zokuSebenza
Ubulula benkqubo yokukhupha izinto buvelisa iindleko zezixhobo eziphantsi ngama-80-90% kunezinye iinkqubo ezifana nokubumba ngenaliti okanye ukugalela ngedayi.
Inxalenye Ukuntsokotha
I-extrusion ifanelekile kakhulu ekudaleni iindawo ezineemilo ezintsonkothileyo ze-cross-section, kuquka izinto ezifana ne-undercuts, i-T-slots, kunye ne-grooves.
Iingxaki zokukhupha isinyithi
Iindleko zokuSeta okuQala
Ngaphandle kweendleko zezinto ezisetyenziswa xa kusenziwa izinto eziphumayo, kukwakho neendleko ezinxulumene nokwakha iidayi kunye nezixhobo. Ezi ndleko zimelwe ziindleko zezixhobo kunye nokuseta.
Ukulinganiselwa koyilo
Nangona le nkqubo ivumela iiprofayili ezintsonkothileyo, inokuba ngqongqo kwinkululeko yoyilo. Isizathu kukuba icandelo elinqamlezileyo le-extrusion kufuneka lihlale lihleli. Iimpawu ezifana nemingxuma engaphantsi komhlaba, iipokotho, okanye iiboss azinakukhutshwa kwaye ziya kufuna amanyathelo ongezelelweyo emva komatshini.
Ixesha lokukhokela
Iqela labavelisi be-extrusion lincinci ngenxa yeemfuno zoomatshini abanzima kunye nezakhiwo ezinxulumene nenkqubo. Ukongeza, amaxesha okukhokela emveliso kunye nokuphindaphinda kwee-dies angathatha iiveki. Ngenxa yezi zinto, amaxesha okukhokela ekuhanjisweni kwezixhobo zokuqala adla ngokuba ziiveki ezine ukuya kwezintandathu.
Iqela le-Gazful le-CNC machining ligxile kwiindawo ezinejometri ezintsonkothileyo, ukunyamezelana okuqinileyo, kunye nemijikelo yokuphindaphinda ngokukhawuleza.
Ukulungele ukuqalisa iprojekthi yakho elandelayo?
Ukusuka kwinxalenye enye ukuya kumawakawaka eendawo, singakunceda ukhawulezise iiprojekthi zakho zesinyithi usebenzisa iiNkonzo zoomatshini be-CNC ngendlela engabizi kakhulu. Iqela leGazfull linokubonelela ngezisombululo ezahlukeneyo kwiimfuno zakho zokwenziwa. Thetha nathi namhlanje malunga neprojekthi yakho yokusika nge-laser kunye nendlela iprojekthi yakho enokusebenzisa ngayo umgangatho wayo ophezulu kunye nokuchaneka kwayo.
Fumana uthatyathwe
I-imeyile: info@gazfull.com