Inkonzo yokuphosa ii-die ezenziwe ngokwezifiso
Inkqubo yokuFa
I-die casting yinkqubo yokwenziwa ekhethwayo xa kuveliswa imithamo ephezulu yeendawo zesinyithi ezintsonkothileyo kwaye isetyenziswa kakhulu ngenxa yokuguquguquka kwayo, ukuthembeka kwayo, kunye nokuchaneka kwayo. I-die casting isusa yonke okanye uninzi lwemisebenzi yesibini efunekayo ukwenza inxalenye yesinyithi; nangona kunjalo, i-post-machining iqhelekile ukuhlangabezana nokunyamezelana okuqinileyo okubalulekileyo ekusebenzeni. Iindawo ezi-die casted nazo zinokucutshungulwa emva kwayo nayiphi na indlela ezinokwenziwa ngayo ii-CNC machined counterparts zazo.
Njengokubumba ngenaliti, ukubumba ngedayi kufuna ukwenziwa kwesixhobo sokubumba – esibizwa ngokuba yidayi – esinokuba nemingxuma enye okanye emininzi. Le nkqubo isebenza kwii-alloys ezithambileyo, kuquka i-aluminium kunye ne-zinc alloys, ngenxa yobushushu bazo obuphantsi bokunyibilika. Ukubumba ngedayi kusebenza ngokufaka isinyithi esinyibilikisiweyo kwi-die cavity, ethatha imo yenxalenye kwaye iqine endaweni yayo ngaphambi kokuba isuswe. Ngokuxhomekeke kububanzi beprojekthi, ukubumba ngedayi kunokuba noxinzelelo oluphantsi okanye oluphezulu, kusetyenziswa iladle okanye i-plunger ukufaka isinyithi. Ukubumba ngedayi kunokuvelisa iindawo ezintsonkothileyo kakhulu, ezinyamezelayo ngendlela ephindaphindwayo kwimveliso ephezulu kakhulu. Iindlela zokubumba ngedayi zanamhlanje ezifana nokubumba ngedayi kunye nokubumba ngedayi eqinisiweyo zivelisa iindawo ezikumgangatho ophezulu phantse kuyo yonke imboni. Iinkampani zokubumba ngedayi zihlala zigxile ekubumbeni i-aluminium okanye i-zinc, apho i-aluminium yenza malunga ne-80% yeendawo zokubumba ngedayi.
Abaphathi bethu beeprojekthi kunye neengcali bazihlola ngokwabo kwaye bacaphule ngesandla iprojekthi nganye yokuphosa idayisi ukuqinisekisa ukuba siyahlangabezana neemfuno zakho ezizodwa ngelixa sibonelela ngamava okuvelisa akhawulezayo nalula. Funda ngakumbi malunga nenkqubo kunye nezakhono zethu kwicandelo elingezantsi.
Inkonzo yokuphosa iidayi zikaGazfull
info@gazfull.com
Thumela iifayile zakho kwiqela leGazfull kwaye ulungiselele iprojekthi yakho. Iqela lethu liza kubonisana nawe ukuqinisekisa ukuba iinkcukacha zakho, ixesha lokuqalisa, kunye nexabiso ziyahambelana neemfuno zeprojekthi yakho. Siza kubonelela ngengxelo ye-DFM ukuze ivunywe ngaphambi kokuba siqalise ukusebenzisa izixhobo.
Isampulu yemvume
Nje ukuba iprojekthi yakho iqaliswe, siza kwakha idayisi esemgangathweni ophezulu. Emva kokuba izixhobo zenziwe, siza kuthumela iisampulu zenxalenye, ezibizwa ngokuba zii-T1, ukuze zivunywe.
Imveliso iyaqala
Nje ukuba saneliseke ziisampuli zakho, siyaqhubeka nemveliso size sizise iinxalenye. Phumla ukwazi ukuba iGazfull ilawula ulawulo lwababoneleli kunye ne-logistics kuyo yonke inkqubo. Izixhobo zakho zingumnikazi wakho kwaye unokuzi-odola ngokulula njengoko kufuneka ukuze kuhlangatyezwane neemfuno.
Iinkonzo zokuphosa iidayi ziyafumaneka kwiGazfull
I-Gazfull isebenzisana nee-die casters ezisebenzisa oomatshini bamva nje bokuphosa iidayi kunye netekhnoloji ukubonelela ngezixhobo ezikumgangatho ophezulu, ezifunekayo kwiindidi ezahlukeneyo zamashishini. Inkonzo yethu igxile kwiindidi ezimbini eziphambili zokufaka iidayi: i-hot chamber casting kunye ne-cold chamber casting. Zombini ezi ntlobo zinokuvelisa izixhobo ezine-geometry enzima, ezihambelanayo, kunye neempawu zoomatshini eziqinileyo.
Igumbi Elishushu Lilahla Ubushushu
Ikwabizwa ngokuba yi-gooseneck casting, inkqubo ye-hot chamber die casting yeyona nkqubo idumileyo ye-die casting. Ilungele ukusebenza ngee-alloys ezisezantsi zokunyibilika ezifana ne-zinc, i-magnesium, kunye ne-lead. Imbiza yokubamba izaliswa ngesinyithi kwaye ifudunyezwe nge-hot chamber die casting ide inyibilike ngesithando esiqhotyoshelweyo okanye esakhelwe ngaphakathi. Uphawu lwenkqubo ye-hot chamber ebizwa ngokuba yi-gooseneck yenza igumbi lokubamba ngaphakathi kwembiza kunye nendlela efana nomlomo edibanisa nomngxuma we-injection wesiqingatha esimiselweyo se-die. I-plunger ehleli ngaphezulu kwegumbi ivumela ukuba izalise ngesinyithi esinyibilikisiweyo esivela kwimbiza yokubamba. Xa igumbi lilayishiwe, i-plunger yehlisa kwaye inyanzelise izinto ezinyibilikisiweyo zinyuse i-gooseneck ziye kumngxuma we-die. I-mold ibanjwe kunye phantsi koxinzelelo ngelixa isinyithi sipholile kwaye siqina kwi-mold. Nje ukuba isinyithi sipholile ngokwaneleyo, ii-dies ziyavuleka, kwaye isiqwenga esibunjiweyo siphuma ngee-ejector pins.
Igumbi elibandayo liza kufa
Ngenkqubo yokuphosa isinyithi kwigumbi elibandayo, igumbi lihlala likwiqondo lobushushu begumbi kwaye alinaso isitya sokubamba sesinyithi esinyibilikisiweyo. Isinyithi siyanyibilikiswa kwisithando esahlukileyo size sifakwe kwigumbi elidutyulwayo ngomngxuma wokugalela ngesandla nge-ladle. Kwi-cold chamber die casting, isinyithi siqhagamshelwe ngqo kwigumbi elidutyulwayo kwaye asisebenzisi inkqubo ye-plunger. Endaweni yoko, i-ram inyanzela isinyithi esinyibilikisiweyo kwisinyithi kwaye sibanjwe phantsi koxinzelelo oluphezulu ngelixa isinyithi siqina. Olu hlobo lwe-die casting lufanelekile kwizixhobo zobushushu obuphezulu bokunyibilika ezifana ne-aluminium.
Izixhobo zesinyithi zeenxalenye ze-Die Cast
Kukho izinto ezahlukeneyo zesinyithi onokukhetha kuzo xa usenza usebenzisa i-die casting. Izinto ozikhethayo ziya kuxhomekeka kwindlela oceba ukuyisebenzisa ngayo imveliso. Umzekelo, iindawo ze-aluminium ezidityanisiweyo zixhaphakile kwiindawo zomoya okanye kwiimoto apho ukumelana nokugqwala kunye nokunciphisa ubunzima zizinto ezibalulekileyo. Ungafunda ngakumbi malunga neentlobo eziphambili zezinto ezidityanisiweyo esizinikezelayo kwicandelo elingezantsi. Ukuba unesicelo esithile sezinto, sazise!
I-Aluminium Die Casting
Ii-alloy ze-aluminium zezona zisetyenziswa kakhulu kwiindawo ezidityanisiweyo. Ababoneleli nge-aluminium die casting baxhamla kukuphinda kusetyenziswe izinto kunye nokulula kokusetyenziswa kwazo. Ngenxa yeqondo lokunyibilika eliphezulu, i-aluminium die casting inokufuna inkqubo yokwenziwa kwegumbi elibandayo. Iinjineli zisebenzisa iindawo ze-aluminium cast ngokuyinhloko ngenxa yamandla azo amakhulu kumlinganiselo wobunzima, uzinzo lobukhulu, kunye neendlela ezahlukeneyo zokugqiba. Ezinye zezinye iimpawu eziqhelekileyo zee-alloy ze-aluminium cast zezi:
- Ukumelana namaqondo obushushu aphezulu okusebenza
- Nokumelana Resistance
- Ukuqina okulungileyo
- I-thermal ephezulu kunye ne-conductivity yombane
Iinjineli kunye nabayili banokukhetha kwiindidi ezahlukeneyo zee-alloys kwiindawo zabo zokubumba i-aluminium. I-Xometry inikezela ngezona alloys zidumileyo zokubumba i-aluminium, kuquka:
- A360.0
- A380.0
- I-A383.0 (ADC12)
- A413.0
Zinc Die Ukuphosa
I-Zinc yeyona nto ilula ukuyibumba phakathi kweentsimbi ezisetyenziswa xa kusenziwa i-die casting kwaye idla ngokusetyenziswa kwiinkqubo zegumbi elishushu. I-Molten zinc inomkhenkce okhethekileyo wokubumba kunye nendawo yokunyibilika ephantsi. Amandla nokuqina kwayo kuyivumela ukuba ivelise iindawo ezineendonga ezincinci kunye neempawu ezineenkcukacha ezininzi kwaye igcine ukunyamezelana okuqinileyo. Indawo yokunyibilika ephantsi kwee-alloys ze-die casting zinc kuthetha ukuba izinto ezisetyenziswa xa kusenziwa i-zinc die cast zipholile kwaye ziqine ngokukhawuleza, nto leyo ekhokelela kumazinga okuvelisa akhawulezayo ezinto ezisetyenziswa xa kusenziwa i-die casting. I-Zinc yinto esebenza kakuhle ngenxa yokulinganisela kwayo iimpawu zoomatshini nezomzimba, ezibandakanya:
- Amandla empembelelo
- Ukuqina okuphezulu
- Uzinzo olukhulu
- Ukugqitywa komphezulu okusemgangathweni ophezulu kwaye kulula ukuyifaka
- Indawo yokunyibilika ephantsi
IGazfull inikezela ngeentlobo ezidumileyo zeZamak kunye ne-ZA die casting zinc alloys. Ngokukodwa, ezo alloys ziquka:
- I-Zamak 2 (ZA-2)
- I-Zamak 3 (ZA-3)
IiDie Casting ezifumanekayo
Imigangatho (NjengoMdlali)
Iindawo ze-zinc kunye ne-aluminium zinc zinokushiywa zinjalo kwaye zigcine ukumelana nokugqwala okufanelekileyo. Iindawo ze-aluminium kufuneka zigqunywe ukuze kufumaneke ukumelana nokugqwala. Iindawo ezinje nge-cast zihlala ziqhekeka kude ne-cast sprue, zishiya amabala arhabaxa kwiindawo zesango. Uninzi lwezinto ezinje nge-castings ziya kuba namabala abonakalayo ashiywe zii-ejector pins. Ukugqitywa komphezulu we-as-cast zinc alloys kudla ngokuba yi-16-64 microinch Ra.
Bead Blasted
Umphezulu wenxalenye ushiywe unembonakalo egudileyo nengacwebezeliyo.
I-Anodized (Udidi II Okanye Udidi III)
I-Aluminiyam idla ngokuditywa. I-anodizing yohlobo lwesibini idala ukugqitywa kwe-oxide engamelani nokugqwala. Nangona abathengisi benokufaka iindawo ngemibala eyahlukeneyo, umphezulu wenxalenye ediweyo awuncedisi ukugqitywa kobuhle nge-anodizing. Uhlobo lwesithathu lugqibo olukhulu kwaye ludala umaleko ongagugiyo ukongeza kuxhathiso lokugqwala olubonwa kuhlobo lwesibini. Iingubo ezidityanisiweyo azihambisani nombane.
Ukupheka kwindoda
Zonke iindawo ezidityanisiweyo zingagqunywa ngomgubo. Le yinkqubo apho ipeyinti egudiweyo itshizwa ngombane kwindawo ethile, ize ibhakwe kwi-oven. Umgubo ogudileyo wenza umaleko oqinileyo, ogugileyo nongagugiyo ohlala ixesha elide kuneendlela zokupenda ezimanzi eziqhelekileyo. Kukho imibala eyahlukeneyo eyaneleyo yokwenza ubuhle obufunekayo.
Ukupeyinta okumanzi
Zonke iindawo ezifakwe kwi-die cast zingapeyintwa ngamanzi kwiintlobo ngeentlobo zepeyinti kunye nemibala.
Ukutywala
Izinto ezidityanisiweyo zingagqunywa nge-electroless nickel, nickel, bronze, tin, chrome, chromate, Teflon, silver and gold.
Ifilimu yekhemikhali
Abathengisi banokufaka i-chromate conversion coat ukukhusela i-aluminium ekuboleni kunye nokuphucula ukunamathela kwepeyinti kunye nee-primer. Ii-chemical film conversion coats ziqhuba umbane.
Imidiya Iwile
Izinto ezidityanisiweyo zifakwa kwi-vibratory media turning ukuze kususwe iindawo ezibukhali nezigudileyo.
isiko
Awuboni ukugqitywa okufunayo? Ngenisa i-RFQ kwaye iivenkile zethu ezisebenzisana nazo ziya kujonga inkqubo yokugqitywa kwakho.
Usetyenziso lweDie Casting
Ukuguquguquka kunye nokukwazi ukuvelisa okuphezulu kwe-die casting kuyenza isebenze kwiintlobo ngeentlobo zezicelo kunye namashishini. Iimveliso ze-die casting ezincinci ukuya kweziphakathi ngobukhulu ezineempawu ezintsonkothileyo zihlala zifanelekile kule nkqubo. Imizekelo ibandakanya iimveliso zabathengi kunye nezoshishino, iindawo zeemoto, izinto zeenqwelo-moya, kunye neendawo zezixhobo zonyango. Iimveliso ze-die casting lukhetho oluhle xa ufuna iindawo zesinyithi ezinomthamo omkhulu ezinokuba zikhulu kakhulu kwiinkqubo ezifanayo ezinomthamo omkhulu ezifana ne-Metal Injection Molding (MIM).
- Izixhobo zeenqwelo-moya kunye neeMoto
- Izindlu eziDityanisiweyo
- Iimpompo kunye nezixhobo zokufaka imibhobho
- Izibane zangaphandle
- Gears
- Izixhobo kunye nezibane
Iingenelo kunye nokungalungi kweDie Casting
Izinto eziluncedo kwiDie Casting
Ijiyometri entsonkothileyo
Ukwenziwa kwe-die casting kunokuvelisa ngokuthembekileyo iindawo ezenziwe ngokwezifiso ze-die cast ezineendonga ezibhityileyo kunye ne-geometry enzima ehlala ixesha elide kwaye izinzile ngokwemilinganiselo.
amandla
Iintsimbi ezidityanisiweyo zidla ngokuba namandla kuneenxalenye ezibunjiweyo zeplastiki kwaye ziyamelana namaqondo obushushu aphezulu. Iintsimbi ezifana ne-aluminium zibonelela ngomlinganiselo obalaseleyo wokuqina-ubunzima.
hle
I-die casting inika ukunyamezelana okuqhelekileyo okusukela kwi-+/-0.003″ – 0.005″ nge-intshi nganye kodwa inokusebenza nzima njenge-+/- .001” kuxhomekeke kwiinkcukacha zakho, i-geometry yenxalenye, kunye nezinto eziphathekayo.
Ukugqitywa kwesiko
Izigqibi zesinyithi zinokuvelisa iindawo ezibunjiweyo ezinemiphezulu egudileyo okanye ethambileyo, iipeyinti, kunye nokugqitywa kweplati. Izigqibi zinokukhusela ekungcoleni kwaye ziphucule inkangeleko yobuhle.
Iingxaki zeDie Casting
Iindleko zezixhobo
Nangona ixabiso leenxalenye ze-die cast liphantsi kakhulu, iindleko ze-tooling dies kunye nokugcinwa kwazo zinokufuna utyalo-mali olukhulu lokuqala.
Ayisiyo yexabiso eliphantsi
Ngenxa yeendleko eziphezulu zezixhobo zokusebenza kwangaphambili, ukwenziwa kwe-die casting akubizi kakhulu xa kusetyenziswa i-volume encinci. Sicebisa ukuba kuqwalaselwe kuphela ukwenziwa kwe-die casting ngamanani angaphezu kwe-1000.
Ixesha lokukhokela
Ngaphambi kokuveliswa, kufuneka kuqalwe kufezwe amanyathelo amaninzi, adla ngokuthatha iiveki ezininzi ukuze aphunyezwe. La manyathelo aquka ukujongana neengxaki ze-DFM, uyilo lwezixhobo, ukuvelisa izixhobo, kunye nokwenza iisampulu. Ukuhlolwa kwangaphambili kunye nokuqinisekiswa kwenza ukuba enye yeenkqubo zokuvelisa ezicothayo inyuke xa kuthelekiswa nezinye.
Iqela lethu leengcali liza kusebenza nawe ngokusondeleyo kulo lonke inkqubo kwaye linike iingcebiso kunye neendlela zokukunika utshintsho olungcono kangangoko ngelixa usebenza ukuhlangabezana neemfuno zakho ezizodwa.
Kutheni Ukhetha iGazfull kwiNkonzo yokuCaster iDie?
Ungafumana kwaye uqhagamshelane nelungu leqela le-Xometry elinikwe umsebenzi wakho, nokuba ikwinqanaba langoku leprojekthi.
Amaphepha ethu eThala leeNcwadi zeZixhobo kunye neeNkcukacha zeZixhobo abonelela ngeenzuzo ezininzi, ezinje:
*Ulawulo olungcono lweeNgcaphulo kunye nee-odolo ezisetyenzisiweyo
*Ulungelelwaniso lweZixhobo kunye nokuHlela ngokweendidi
*Uhlaziyo oluneenkcukacha lweMeko kunye nolwazi lweZixhobo
* Qhagamshelana neengcali ngokulula
*Ukucaca kweProjekthi
Iqela le-Gazful le-CNC machining ligxile kwiindawo ezinejometri ezintsonkothileyo, ukunyamezelana okuqinileyo, kunye nemijikelo yokuphindaphinda ngokukhawuleza.
Ukulungele ukuqalisa iprojekthi yakho elandelayo?
Ukusuka kwinxalenye enye ukuya kumawakawaka eendawo, singakunceda ukhawulezise iiprojekthi zakho zesinyithi usebenzisa iiNkonzo zoomatshini be-CNC ngendlela engabizi kakhulu. Iqela leGazfull linokubonelela ngezisombululo ezahlukeneyo kwiimfuno zakho zokwenziwa. Thetha nathi namhlanje malunga neprojekthi yakho yokusika nge-laser kunye nendlela iprojekthi yakho enokusebenzisa ngayo umgangatho wayo ophezulu kunye nokuchaneka kwayo.
Fumana uthatyathwe
I-imeyile: info@gazfull.com