Mechini ea CNC bakeng sa Li-semiconductor:
Tlhahiso e Nepahetseng e le Motheo oa Phetohelo ea Chip
Tafole ea likateng
FetolaHobaneng ha ho Sebetsa ka Mechini ea CNC ho sa Ntse ho le Bohlokoa ho Semiconductor
- Ho rarahana ho feteletseng ha jeometri: Likarolo tse ngata li na le likanale tse rarahaneng tsa ho pholisa ka hare, masoba a tekanyo e phahameng, mabota a masesaane, le li-contour tse rarahaneng tsa 3D tse thata kapa tse ke keng tsa khoneha ho li hlahisa ka mekhoa ea ho lahla, ho betla, kapa ea ho eketsa e hloekileng.
- Mefuta-futa ea thepa: Lisebelisoa tsa semiconductor li sebelisa aluminium, tšepe e sa ruseng (300-letoto, 316L, 17-4PH), titanium, koporo, liseramike (Al₂O₃, AlN, SiC), invar, le li-superalloy. CNC e ka sebetsana le tsona kaofela.
- Mamello e tiileng haholo: Ho batalla ha 1–5 µm ho pholletsa le bophara ba 450 mm, boemo ba lesoba ±2 µm, ho ba thata ha bokaholimo Ra < 0.1 µm, le ho bapaloa ha < 2 µm ke lintho tse tloaelehileng.
- Ho lumellana ha vacuum le plasma: Likarolo li lokela ho phela li-plasma tse matla tsa fluorine kapa chlorine, vacuum e phahameng haholo (10⁻⁹ mbar), le mocheso ho tloha ho −100 °C ho isa ho >800 °C ntle le ho ntša khase kapa ho hlahisa likaroloana.
- Tokiso le Ntlafatso: Likarolo tse ngata (mohlala, ntlafatso ea chuck ea electrostatic) li sebelisoa ka mechini khafetsa, li pentiloe hape, 'me li khutlisetsoa ts'ebetsong - potoloho e ka khonehang feela ka lits'ebetso tsa ho tlosa.
Likarolo tsa Bohlokoa tse Entsoeng ke CNC Machining
1. Likamore tsa ho Hloekisa le Liforeimi tse Kholo tsa Meaho
2. Mekhahlelo ea Wafer le Mekhahlelo ea Reticle
3. Li-Chuck tsa Electrostatic (ESC)
4. Li-shawara tsa Kabo ea Khase le Masale a Moeli
5. Likarolo tsa Optical le Lithapo
Lisebelisoa tse Sebelisitsoeng ho Semiconductor CNC Machining
1. Litšepe tse kopantsoeng tsa Aluminium
2. Li-alloy tse sa Atolosoang ka Tlase
3. Liserame le Likhalase tsa Tekheniki
- Carbide ea silicon e kenelletsoeng ka silicon (SiSiC)
- Carbide ea silicon e kopantsoeng le karabelo (RBSC)
- Khalase ea Zerodur® (Schott) le ULE® (Corning) e nang le katoloso e tlase haholo
- Aluminium nitride (AlN) le alumina (Al2O3) bakeng sa li-chuck tsa electrostatic
Lisebelisoa tsena tse robehang habonolo li hloka lits'ebetso tse khethehileng tsa CNC: ho sebetsa ka ultrasonic, ho sila ka mokhoa oa ductile, kapa ho sebetsa ka laser.
4. Litšepe tse Hloekileng Haholo
Molybdenum, tungsten, le titanium li sebelisoa bakeng sa likarolo tse pepesehetseng plasma ea fluorine. Litšepe tsena tse hanyetsang li hloka mechine e thata ea CNC, e nang le torque e phahameng le lisebelisoa tsa daemane ea polycrystalline (PCD).
Likarolo tse Tloaelehileng tsa Semiconductor tse Entsoeng ke CNC Machining
Sehlopha | Boitsebiso bo Tlwaelehileng | Litlhoko tsa bohlokoa | Mehlala ea Mamello |
|---|---|---|---|
Li-chuck tsa wafer (ESC) | Alumina, AlN | Ho sephara < 3 µm, Ra < 0.05 µm, ho dutla ha helium < 10⁻⁹ | Boemo ba lesoba la ±2 µm |
Li-shawara / Lipoleiti tsa khase | Anodized Al, 316L SS | Mekoti e 5000–20,000 Ø0.3–1.0 mm, boemo ba ±5 µm | < Ra 0.4 µm |
Mabota a kamore ea vacuum | 6061-T6, 5083 Al | E tjheseditswe + e entsweng ka machining, e thata ho dutla ha helium | Bophara < 50 µm ho feta 2 m |
Likopano tsa li-electrode | Koporo ea OFHC, molybdenum | Ho tsamaisa RF, liteishene tsa ho pholisa | Sebaka sa kanale sa ±10 µm |
Likopano tsa phini ea ho phahamisa | Lesela le sa hloekang le koahetsoeng ka letsopa | Ho hanyetsa ho roala, taolo ea likaroloana | Ho tsepamisa mohopolo < 5 µm |
Liforeimi tsa sebopeho (EUV) | Invar 36, li-alloy tse tlase tsa CTE | Botsitso ba mocheso < 50 ppb/K | Ho nepahala ha sebaka ± 15 µm |
Masale a tsepamisitsoeng maikutlo, masale a mathōko | Silicone, quartz, SiC | Ho hanyetsa khoholeho ea plasma | Mamello ea profil ±10 µm |
Maemo a Nepahetseng le Metrology
Feature | Mamello e Tloaelehileng | Mokhoa oa ho lekanya |
|---|---|---|
Bophara (bophahamo ba 300 mm) | PV ea 0.5–2 µm | Interferometry (Fizeau, Zygo) |
Ho tšoana | 1-5 µm | Maemo a elektroniki + interferometry |
Sebaka sa masoba (masoba a likete) | ±2–5 µm | Mochini o lekanyang oa Coordinate (CMM) |
Qetellong | Ra 0.025–0.1 µm | Interferometry ea leseli le lesoeu |
Boemo ba kanale e phodileng | ±10µm | Tlhahlobo ea CT kapa ultrasound |
Tsoelo-pele ea Lisebelisoa tsa Mochini oa CNC bakeng sa Mosebetsi oa Semiconductor
1. Nako ea bo-1990-2000
2. Lilemo tsa bo-2010: Mekhahlelo ea ho Bea le ho Lefella ka Matla a Khoheli
3. Boemo ba Hona Joale (2020–2025)
- Mechini ea Moore Nanotechnology le Precitech ea ho retelehela taemane ea ntlha e le 'ngoe bakeng sa li-substrate tsa seipone tsa EUV
- Litsi tsa Kern Microtechnik le Yasda micromachining li fihlella ho nepahala ha sebopeho sa 100 nm
- Letoto la DMG MORI ULTRASONIC bakeng sa liseramike
- Fanuc ROBONANO α-NMiA: qeto ea lenaneo la 0.1 nm le qeto ea ho beha 1 nm
- Mabenkele a laoloang ke mocheso a tšoaretsoe ho ± 0.01 °C ka metheo e sebetsang ea ho itšehla thajana ea ho thothomela
Liphephetso le Khetho ea Thepa
1. Lisebelisoa tsa Aluminium
2. Litšepe Tse Hloekileng
3. Letsopa
4. Li-Alloys tse Tlase tsa CTE
5. Litšepe tse halefisang
Mekhoa ea Bohlokoa ea Machining
1. Mechini e Potlakileng (HSM) ea Aluminium
Slebelo la pindle la 20,000–42,000 rpm, lisebelisoa tsa daemane tsa PCD kapa tsa kristale e le 'ngoe tse leka-lekaneng, ho pholisa ka moholi, le li-algorithms tsa ho sheba pele li lumella ho qeta ho tšoana le seipone (Ra < 4 nm) ka ho pasa hanngoe.
2. Mokhoa oa ho Sebetsa ka Mechini oa Li-ceramics
Ka ho boloka botebo ba sehiloeng bo le ka tlase ho moeli oa bohlokoa (hangata < 1 µm), thepa e robehang habonolo e ka etsoa ka mochini ka mokhoa o ductile ho sebelisoa lisebelisoa tsa taemane tse bohale haholo, tse hlahisang libaka tsa boleng bo holimo ntle le ho petsoha.
3. Ho Phetla ha Taemane ea Ntlha e le 'Ngoe (SPDT)
6.4 EDM ea terata le EDM ea Sinker
5. Tlhahiso ea Motsoako o Kopantsoeng o Ekelitsoeng + o Ntšang
Litlhoko tsa CNC tse Nepahetseng le tse Nepahetseng ka ho Fetisisa
- Ho nepahala ha sebaka: ±2–5 µm ho feta leeto la 500–2000 mm
- Ho pheta-pheta: < 1 µm
- Qetello ea bokaholimo: Ra 0.025–0.1 µm holim'a libaka tse shebaneng le plasma
- Bophara: 1–3 µm ho feta Ø300–450 mm
- Ho tšoana/ho ema ka ho lekana: < 3 µm
- Litsi tsa mechini tsa axis tse 5 kapa esita le tse 8 (mohlala, Yasda, Makino, DMG MORI, Kern, Liechti)
- Li-spindle tse nang le moea o kenang ka metsi kapa tse nang le moea tse mathang ka lebelo la 20,000–60,000 rpm
- Mekhoa ea ho tsitsisa mocheso e boloka mocheso oa mochini o le ka hare ho ± 0.1 °C
- Lisebelisoa tsa ho hlahloba ka mochini le lisebelisoa tsa laser tse nang le qeto ea 0.1 µm
- Metheo ea granite kapa ea polymer-koncrete e nang le karohano e sebetsang ea ho thothomela
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Mekhoa e tsoetseng pele ea ho sebetsa
1. Mechini e Potlakileng (HSM) ka Lisebelisoa tse Nyenyane
2. Ultrasonic-Assisted Machining
3. Ho Phetla ha Taemane ea Ntlha e le 'Ngoe (SPDT)
4. Ho Siloa ha Li-geometri tse Rarahaneng ka Makhetlo a 5 ka Nako e le 'Ngoe
5. Mekhoa ea ho eketsa le ho tlosa e kopantsoeng
Metrology le Tiisetso ea Boleng
- Zeiss Prismo kapa Leitz PMM-C CMM tse nepahetseng haholo tse nang le ho se tsitse ha ±0.3 µm
- Li-interferometer tsa Zygo GPI kapa 4D Technology tse fetolang mekhahlelo bakeng sa ho ba bataletse
- Li-interferometer tse khanyang tse tšoeu tsa Bruker bakeng sa libaka tsa Ra < 50 nm
- Teko ea ho lutla ha Helium mass-spectrometer ho fihlela ho 10⁻¹⁰ mbar·L/s
- Tlhahlobo ea Khase e Masala (RGA) kamora ho baka ka 150 °C ho netefatsa ho tsoa ha khase < 10⁻⁹ Torr·L/s/cm²
- Ho bala likaroloana ka sesebelisoa sa ho lekanya likaroloana tsa metsi (LPC) kapa sesebelisoa sa ho hlahloba likaroloana tsa laser kamora ho hloekisoa ka ultrasound
Ho Sebetsa le ho Sebetsa ka Kamoreng ea ho Hloekisa
- Bullen Ultrasonics (USA)
- Setsi sa ho hlwekisa sa Tyrolit CNC (Austria)
- Kamore ea ho hloekisa ea mochini o nepahetseng oa Canon Utsunomiya (Japane)
- Metsi a khatello e phahameng ea DI + megasonic argying
- Ho hlwekisa lik'hemik'hale ka mehato e mengata (SC-1, SC-2, piranha)
- N₂ e hloekileng haholo e omisang ka moea
- ho baka ka vacuum ka mocheso oa 150–200 °C
- Mekotla e habeli ka mekotleng e hloekisitsoeng ea N₂
Thuto ea Nyeoe: Ho etsa poleiti ea motheo ea EUV Wafer Stage
- Thepa: SiSiC ceramic, 900 × 800 × 100 mm
- Tlhokahalo ea ho ba sephara: < 1 µm PV holim'a bokaholimo bohle
- Likanale tse 120 tse pholisitsoeng tse kentsoeng, bophara ba 3 mm, boemo ba ±15 µm
- Li-insert tse 600 tse nang le khoele (tse bobebe tsa helium ea M4)
- Bokaholimo ba ho qetela: bo thulane ho fihlela ho Ra < 50 nm
- Ho sebetsa ka botala ha sekheo se kopantsoeng le karabelo
- Ho kenella ha silicon le kalafo ea mocheso
- Ho sila ka thata setsing sa ho sebetsa sa 5-axis
- Ho sila ka mokhoa oa Ductile-regime ka botebo ba sehiloeng ba 1 µm
- Qetello ea Magnetorheological (MRF) bakeng sa tokiso ea ho qetela ea foromo
- Metrology ho Zygo VeriFire MST 600 mm aperture interferometer
- Ho lahlela letsoho la ho qetela haeba ho hlokahala