Mashiinka CNC ee Semiconductors-ka:
Soo-saarista Saxda ah ee Wadnaha Kacaanka Chip-ka
Table of Contents
ToggleSababta Mashiinka CNC uu Muhiim ugu yahay Semiconductor-ka
- Kakanaanta joomatari ee aadka u daran: Qaybo badan ayaa leh kanaallo qaboojin gudaha ah oo adag, godad saami-muuqaal sare leh, derbiyo khafiif ah, iyo qaabab 3D oo adag oo ay adag tahay ama aan macquul ahayn in lagu soo saaro iyadoo la isticmaalayo shubid, been abuur, ama habab lagu daro oo saafi ah.
- Kala duwanaanshaha walxaha: Qalabka Semiconductor-ka wuxuu adeegsadaa aluminium, bir aan miridh lahayn (300-taxane, 316L, 17-4PH), titanium, naxaas, dhoobo (Al₂O₃, AlN, SiC), invar, iyo superalloys. CNC way qaban kartaa dhammaantood.
- Dulqaad aad u adag: Fidsanaan 1–5 µm oo dhexroorkeedu yahay 450 mm, booska godka ±2 µm, qallafsanaanta dusha sare Ra < 0.1 µm, iyo isbarbardhigga < 2 µm ayaa caadi ah.
- Iswaafajinta faakuumka iyo balaasmaha: Qaybuhu waa inay ka badbaadaan balaasmaha fluorine ama chlorine ee gardarrada badan, faakuumka aadka u sarreeya (10⁻⁹ mbar), iyo heerkulka laga bilaabo −100 °C ilaa >800 °C iyada oo aan la isticmaalin gaas ama soo saarid walxo.
- Dayactirka iyo dib-u-habaynta: Qaybo badan (tusaale ahaan, dib-u-habaynta qalabka korontada ku shaqeeya) ayaa si isdaba joog ah loo farsameeyaa, dib loogu dahaadhaa, oo dib loogu celiyaa adeegga - wareeg oo keliya ayaa suurtogal ah iyadoo la adeegsanayo habab kala-goyn ah.
Qaybaha Muhiimka ah ee ay soo saartay CNC Machining
1. Qolalka Faakiyuumka iyo Qaab-dhismeedka Weyn
2. Marxaladaha Wafer iyo Marxaladaha Reticle
3. Chucks Elektrostatic (ESC)
4. Madaxyada Qaybinta Gaaska iyo Giraangiraha Geesaha
5. Qaybaha indhaha iyo rakibaadda
Qalabka loo Isticmaalo Mashiinka CNC ee Semiconductor-ka
1. Alloys-ka Aluminium-ka
2. Alloys-ka Ballaarinta Hoose
3. Dhoobada iyo Muraayadaha Farsamada
- Karbohaydraytka silikoon ee silikoon-ku dhex milmay (SiSiC)
- Kaarboohaydraytka silikoon ee ku xidhan falgalka (RBSC)
- Muraayad balaastik ah oo aad u hooseeya oo Zedurod® (Schott) iyo ULE® (Corning) ah
- Nitride Aluminium (AlN) iyo Alumina (Al2O3) oo loogu talagalay qalabka elektarooniga ah
Agabkan jilicsan waxay u baahan yihiin habab gaar ah oo CNC ah: mashiinka ultrasonic, shiididda nidaamka ductile, ama mashiinka laser-ka caawiya.
4. Biraha Nadiifka Sare leh
Molybdenum, tungsten, iyo titanium ayaa loo isticmaalaa qaybaha lagu arko balaasmaha fluorine. Birahan aan la qabsan karin waxay u baahan yihiin mashiinno CNC oo adag, oo leh awood sare iyo qalab dheeman polycrystalline (PCD).
Qaybaha Semiconductor-ka Caadiga ah ee ay sameeyeen CNC Machining
Qeybta | Alaabta caadiga ah | Shuruudaha Muhiimka ah | Tusaalooyinka Dulqaadka |
|---|---|---|---|
Jeexjeexyada Wafer-ka (ESC) | Alumina, AlN | Fidsanaan < 3 µm, Ra < 0.05 µm, daadashada helium < 10⁻⁹ | booska godka ±2 µm |
Madaxyada qubeyska / Saxanka gaaska | Anodized Al, 316L SS | 5000–20,000 godad Ø0.3–1.0 mm, ±5 µm booska | < Ra 0.4 µm |
Darbiyada qolka faakuumka | 6061-T6, 5083 Al | Alxan + mishiin, helium-ka oo aan daadan karin | Fidsanaan < 50 µm in ka badan 2 m |
Qalabka korontada ku shaqeeya | naxaasta OFHC, molybdenum | Gudbinta RF, kanaalada qaboojinta | Goobta kanaalka ±10 µm |
Qalabka biinanka kor u qaada | Dahaarka dhoobada lagu dahaadhay | Xiro iska caabin, xakamaynta walxaha | Isku-xidhnaan < 5 µm |
Qaab-dhismeedka (EUV) | Invar 36, daawaha CTE-ga hooseeya | Xasiloonida kulaylka < 50 ppb/K | Saxnaanta booska ±15 µm |
Giraangiraha diiradda la saarayo, giraangiraha geesaha | Silikoon, quartz, SiC | Iska caabinta nabaad-guurka plasma | Dulqaadka astaanta ±10 µm |
Heerarka Saxda ah iyo METrolojiga
feature | Dulqaadka caadiga ah | Habka Cabbiraadda |
|---|---|---|
Fidsanaan (300 mm dusha sare) | 0.5–2 µm PV | Interferometry (Fizeau, Zygo) |
Isbarbar dhig | 1-5 µm | Heerarka elektaroonigga ah + interferometry |
Goobta godka (kumanaan godad ah) | ±2-5µm | Mashiinka cabbiraadda isku-duwaha (CMM) |
Dhulka dhamaystiran | Ra 0.025–0.1 µm | Interferometry-ka iftiinka cad |
Booska kanaalka qaboojinta | ±10µm | Baaritaanka CT-ga ama ultrasound-ka |
Horumarka Qalabka Mashiinka CNC ee Shaqada Semiconductor-ka
1. Xilligii 1990-meeyadii–2000-meeyadii
2. Sannadihii 2010-meeyadii: Marxaladaha Hawada-qaadista iyo Kala-soocidda Birlabta
3. Xaaladda hadda jirta (2020–2025)
- Moore Nanotechnology iyo Precitech mashiinnada dheemanka hal-dhibic ah ee loogu talagalay muraayadaha EUV
- Xarumaha Microtechnik-ka ee Kern Microtechnik iyo Yasda waxay gaarayaan saxnaanta qaabka 100 nm
- Taxanaha DMG MORI ULTRASONIC ee dhoobada
- Fanuc ROBONANO α-NMiA: Xallinta barnaamijka 0.1 nm iyo xallinta booska 1 nm
- Dukaamada heerkulka lagu xakameeyo oo lagu hayo ±0.01 °C oo leh aasaaska go'doominta gariirka firfircoon
Caqabadaha Agabka iyo Xulashada
1. Aluminium Alloys
2. Biraha aan lahayn
3. Xaraam
4. Alloys-ka CTE-ga ee hooseeya
5. Biraha aan la adkeyn karin
Geedi socodka Mashiinka Muhiimka ah
1. Makiinadaha Xawaaraha Sare (HSM) ee Aluminiumka
SXawaaraha pindle-ka 20,000–42,000 rpm, qalabka dheemanka PCD ama hal-kiristaal ah oo dheellitiran, qaboojinta ceeryaamo, iyo algorithms-ka ee u oggolaanaya dhammaystirka muraayadda oo kale (Ra < 4 nm) hal mar.
2. Makiinadaha Dhoobada ee Ductile-Rigime
Iyada oo qoto dheer ee jarista laga dhigayo meel ka hooseysa heerka muhiimka ah (badanaa < 1 µm), walxaha jajaban waxaa lagu farsameyn karaa qaab ductile ah iyadoo la adeegsanayo qalab dheeman oo aad u fiiqan, taasoo soo saarta dusha sare ee tayada indhaha iyada oo aan la dillaacin.
3. Meesha Dheemman-Dheeman oo Hal-dhibcood ah (SPDT)
6.4 Wire EDM iyo Sinker EDM
5. Wax-soo-saarka Isku-dhafka ah ee Wax-ku-darka ah + Kala-goynta
Shuruudaha CNC ee Saxnaanta iyo Ultra-Precision
- Saxnaanta booska: ±2–5 µm in ka badan 500–2000 mm safar
- Ku celcelinta: < 1 µm
- Dhammaadka dusha sare: Ra 0.025–0.1 µm oo ku yaal meelaha dusha sare ee u jeeda balaasmaha
- Fidsanaan: 1–3 µm ka badan Ø300–450 mm
- Isbarbardhigga/joogtada ah: < 3 µm
- Xarumaha mashiinka 5-axis ama xitaa 8-axis (tusaale ahaan, Yasda, Makino, DMG MORI, Kern, Liechti)
- Spindles-yada Hydrostatic ama hawo-qaadayaasha ah ee ku shaqeeya 20,000–60,000 rpm
- Nidaamyada xasilinta kulaylka oo heerkulka mashiinka ku haya gudaha ±0.1 °C
- Qalabka baaritaanka mashiinka iyo qalabka laysarka oo leh xallin 0.1 µm
- Saldhigyada Granite ama polymer-concrete oo leh go'doomin firfircoon oo gariir ah
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Farsamooyinka Mashiinka Sare
1. Makiinadaha Xawaaraha Sare (HSM) oo leh Qalab Yar
2. Mashiinka Caawinta Ultrasonic
3. Meesha Dheemman-Dheeman oo Hal-dhibcood ah (SPDT)
4. Shiididda 5-dhidib ee Joomatariyada Isku-dhafan
5. Geedi socodka Isku-dhafka ah ee Kala-goynta-Isku-dhafka ah
Qiimaynta METrology iyo Hubinta Tayada
- Zeiss Prismo ama Leitz PMM-C CMM-yada aadka u saxsan oo leh ±0.3 µm hubanti la'aan
- Tiknoolajiyada Zygo GPI ama 4D ee kala-goysyada wejiga ee beddelaya fidsanaanta
- Cabbirayaasha iftiinka cad ee Bruker ee dusha sare ee Ra < 50 nm
- Tijaabada daadashada heerka helium mass-spectrometer ilaa 10⁻¹⁰ mbar·L/s
- Falanqaynta Gaaska Haray (RGA) ka dib 150 °C dubista si loo xaqiijiyo in gaaska uu da'o < 10⁻⁹ Torr·L/s/cm²
- Tirinta walxaha iyada oo loo marayo miiska walxaha dareeraha ah (LPC) ama iskaanka walxaha laysarka ka dib nadiifinta ultrasonic-ka
Mashiinka Qolka Nadiifinta iyo Ka-dib-u-habaynta
- Ultrasonic-yada Bullen (USA)
- Xarunta nadiifinta Tyrolit CNC (Austria)
- Qolka nadiifinta saxda ah ee mashiinka lagu nadiifiyo ee Utsunomiya ee Canon (Japan)
- Biyo cadaadis sare leh oo DI ah + kacsanaan megasonic ah
- Nadiifin kiimiko oo tallaabooyin badan leh (SC-1, SC-2, piranha)
- Aad u saafi ah N₂ oo qallajisan
- 150–200°C dubista faakuumka
- Bacaha laba-laaban ee bacaha N₂-la nadiifiyay
Daraasad Kiis: Makiinadaha Saldhigga Wafer-ka ee EUV
- Qalabka: Dhoobada SiSiC, 900 × 800 × 100 mm
- Shuruudaha fidsanaan: < 1 µm PV oo dhan dusha sare
- 120 kanaal qaboojin oo ku dhex jira, dhexroor 3 mm ah, ±15 µm boos
- 600 oo galool oo dun ah (M4 helium-light)
- Dusha sare ee ugu dambeysa: la jaanqaaday ilaa Ra < 50 nm
- Makiinadda cagaaran ee madhan ee falcelinta ku xidhan
- Ku-soo-galidda silikoon iyo daaweynta kulaylka
- Shiidi adag oo ku taal xarunta mashiinka 5-dhidibka
- Dhammaystirka shiididda nidaamka Ductile-ka oo leh qoto dheer oo 1 µm ah
- Dhammaystirka Magnetorheological (MRF) ee sixitaanka foomka ugu dambeeya
- Qiyaasaha ku saabsan Zygo VeriFire MST 600 mm oo ah dhexdhexaadiyaha daloolka
- Gacan-qabsi kama dambays ah haddii loo baahdo