Custom Die Casting Service
Njira Yoponyera Imfa
Kuponya miyala ndi njira yopangira zinthu zomwe anthu ambiri amagwiritsa ntchito popanga zitsulo zambiri zovuta ndipo zimagwiritsidwa ntchito kwambiri chifukwa cha kusinthasintha kwake, kudalirika, komanso kulondola kwake. Kuponya miyala kumachotsa ntchito zonse kapena zambiri zachiwiri zomwe zimafunika popanga zitsulo; komabe, kukonza pambuyo pa makina kumachitika kawirikawiri kuti zigwirizane ndi zovuta kwambiri. Zigawo zoponyedwa miyala zimathanso kukonzedwa pambuyo pa ntchito iliyonse yomwe zingwe zawo za CNC zingagwire ntchito.
Monga kuumba ndi jakisoni, kuumba ndi die casting kumafuna kupanga chida cha nkhungu - chotchedwa die - chomwe chingakhale ndi mabowo amodzi kapena angapo. Njirayi imagwira ntchito pa ma alloy ofewa, kuphatikiza aluminiyamu ndi zinc alloys, chifukwa cha kutentha kochepa kwa kusungunuka. Kuumba ndi die casting kumagwira ntchito poika chitsulo chosungunuka mu bowo la die cavity, lomwe limatenga mawonekedwe a gawolo ndikulimba pamalo ake asanachotsedwe. Kutengera ndi kukula kwa polojekitiyi, kuumba ndi die casting kumatha kukhala kotsika kapena kokwera, pogwiritsa ntchito ladle kapena plunger kuti ipange chitsulo. Kuumba ndi die casting kumatha kupanga zigawo zovuta kwambiri, zolekerera m'njira yobwerezabwereza pakupanga kwakukulu kwambiri. Njira zamakono zoumba ndi die casting monga squeeze casting ndi semi-solid metal casting zimapanga zigawo zapamwamba kwambiri pafupifupi m'mafakitale onse. Makampani oumba ndi die casting nthawi zambiri amakhala akatswiri pakuumba ndi aluminiyamu kapena zinc, ndipo aluminiyamu imapanga pafupifupi 80% ya zigawo zoumba ndi die casting.
Oyang'anira mapulojekiti athu ndi akatswiri amawunikanso ndi kulemba mawu pawokha pulojekiti iliyonse yopangira zinthu kuti atsimikizire kuti tikukwaniritsa zosowa zanu zapadera pamene tikupereka njira yopangira zinthu mwachangu komanso mosavuta. Dziwani zambiri za njira ndi luso lathu m'magawo omwe ali pansipa.
Utumiki Woponya Ma Die wa Gazfull
info@gazfull.com
Tumizani mafayilo anu ku gulu la Gazfull ndikukonza pulojekiti yanu. Gulu lathu lidzakufunsani kuti muwonetsetse kuti zomwe mukufuna, nthawi yoyambira, ndi mtengo wake zikugwirizana ndi zosowa za pulojekiti yanu. Tidzapereka lipoti la DFM kuti livomerezedwe musanayambe kugwiritsa ntchito zida.
Chitsanzo Chovomerezeka
Ntchito yanu ikangoyamba, tidzapanga chida chapamwamba kwambiri. Zida zikapangidwa, tidzatumiza zitsanzo zina, zotchedwa T1s, kuti zivomerezedwe.
Kupanga Kuyamba
Tikakhutira ndi zitsanzo zanu, timapita patsogolo ndi kupanga ndikupereka zidazo. Dziwani kuti Gazfull ikuyang'anira kayendetsedwe ka ogulitsa ndi kayendetsedwe ka zinthu panthawi yonseyi. Zida zanu ndi zanu ndipo mutha kuziyitanitsanso mosavuta ngati pakufunika kutero kuti zikwaniritse zosowa zanu.
Ntchito Zopangira Die Casting Zikupezeka ku Gazfull
Gazfull imagwirizana ndi ma die casters omwe amagwiritsa ntchito makina aposachedwa komanso ukadaulo wopangira zida zoyeretsera kuti apereke zida zapamwamba kwambiri, zomwe zimafunidwa m'mafakitale osiyanasiyana. Chopereka chathu chimayang'ana kwambiri mitundu iwiri yotsogola ya die casting: hot chamber casting ndi cold chamber casting. Mitundu yonse iwiri imatha kupanga zida zokhala ndi mawonekedwe ovuta, zololerana bwino, komanso mphamvu zamakina zolimba.
Kutentha Kwambiri Kuponyera
Njira yodziwikanso kuti gooseneck casting, hot chamber die casting ndiyo njira yotchuka kwambiri yopangira die casting. Ndi yabwino kwambiri pogwira ntchito ndi zinthu zotsika zosungunuka monga zinc, magnesium, ndi lead. Mphika wogwirira umadzazidwa ndi chitsulo ndikutenthedwa ndi hot chamber die casting mpaka itasungunuka ndi ng'anjo yolumikizidwa kapena yomangidwa mkati. Mbali ya dongosolo la hot chamber lotchedwa gooseneck limapanga chipinda chogwirira mkati mwa mphika ndi njira yofanana ndi nozzle yomwe imalumikizana ndi malo obayira a theka lokhazikika la die. Plunger yomwe ili pamwamba pa chipindacho imalola kuti idzaze ndi chitsulo chosungunuka kuchokera ku mphika wogwirira. Pamene chipindacho chadzazidwa, plunger imatsika ndikukakamiza zinthu zosungunuka kupita ku gooseneck kulowa m'malo osungira. Chiboliboli chimagwiridwa pamodzi pansi pa kupanikizika pomwe chitsulocho chimazizira ndikulimba mu chiboliboli. Chitsulocho chikazizira mokwanira, ma die amatseguka, ndipo chidutswa chopangidwacho chimatuluka kudzera pa ejector pins.
Cold Chamber Die Casting
Pogwiritsa ntchito njira yopangira die casting ya chipinda chozizira, chipindacho chimakhalabe kutentha kwa chipinda ndipo sichikhala ndi mphika wosungiramo chitsulo chosungunuka. Chitsulo chimasungunuka mu uvuni wosiyana ndikuyikidwa mu chipinda chowombera kudzera mu dzenje lothira ndi dzanja pogwiritsa ntchito ladle. Mu die casting ya chipinda chozizira, nkhungu imalumikizidwa mwachindunji ku chipinda chowombera ndipo sigwiritsa ntchito njira yopukutira. M'malo mwake, ndodo yamphongo imakakamiza chitsulo chosungunuka kulowa mu nkhungu ndikugwiridwa ndi mphamvu yayikulu pomwe chitsulocho chimauma. Mtundu uwu wa die casting ndi woyenera zipangizo zosungunuka kwambiri monga aluminiyamu.
Zipangizo Zachitsulo za Die Cast Parts
Pali zinthu zingapo zachitsulo zomwe mungasankhe popanga pogwiritsa ntchito die casting. Zinthu zomwe mungasankhe zidzadalira momwe mukufunira kugwiritsa ntchito chinthucho. Mwachitsanzo, zida za aluminiyamu zotayidwa zimapezeka kwambiri mu ndege kapena magalimoto komwe kukana dzimbiri ndi kuchepetsa kulemera ndizofunikira. Mutha kuphunzira zambiri za mitundu yayikulu ya zinthu zotayidwa zomwe timapereka m'magawo omwe ali pansipa. Ngati muli ndi pempho lazinthu zinazake, tidziwitseni!
Zotayidwa Die kuponyera
Ma aluminiyamu opangidwa ndi aluminiyamu ndi omwe amagwiritsidwa ntchito kwambiri pazida zopangidwa ndi aluminiyamu. Ogulitsa ma aluminiyamu opangidwa ndi aluminiyamu amapindula ndi kubwezeretsanso kwa zinthuzo komanso kusavuta kugwiritsa ntchito. Chifukwa cha kusungunuka kwakukulu, ma aluminiyamu opangidwa ndi aluminiyamu angafunike njira yopangira zinthu zozizira m'chipinda. Mainjiniya amagwiritsa ntchito zida zopangidwa ndi aluminiyamu makamaka chifukwa cha mphamvu zawo zazikulu ndi kulemera, kukhazikika kwa miyeso, komanso njira zosiyanasiyana zomaliza. Zina mwa makhalidwe ena odziwika bwino a ma aluminiyamu opangidwa ndi aluminiyamu ndi awa:
- Pitirizani kutentha kwambiri kwa ntchito
- Kusakanizidwa kwa Kutentha
- Kuuma kwabwino
- High matenthedwe ndi magetsi madutsidwe
Mainjiniya ndi opanga zinthu amatha kusankha mitundu yosiyanasiyana ya zinthu zopangira aluminiyamu. Xometry imapereka mitundu yotchuka kwambiri ya zinthu zopangira aluminiyamu, kuphatikizapo:
- A360.0
- A380.0
- A383.0 (ADC12)
- A413.0
Nthaka kufa kuponyera
Zinc ndi chinthu chosavuta kupangira pakati pa zitsulo zoponyera zitsulo ndipo nthawi zambiri chimagwiritsidwa ntchito mu njira zotenthetsera chipinda. Zinc yosungunuka imakhala ndi kusungunuka kwapadera komanso malo osungunuka ochepa. Mphamvu ndi kuuma kwake zimathandiza kuti ipange ziwalo zokhala ndi makoma opyapyala komanso mawonekedwe omveka bwino komanso kusunga kulekerera kolimba. Malo otsika osungunuka a zinc alloys a die casting amatanthauza kuti zigawo za zinc die cast zimazizira ndikulimba mwachangu, zomwe zimapangitsa kuti zinthu zoponyera zitsulo zipange mwachangu kwambiri. Zinc ndi chinthu chogwira ntchito bwino chifukwa cha kulinganiza kwake kwa mawonekedwe amakina ndi thupi, zomwe zimaphatikizapo:
- Mphamvu
- Kuuma kwambiri
- Kukhazikika kwakukulu
- Mapeto apamwamba kwambiri komanso osavuta kuwaphimba
- Malo osungunuka otsika
Gazfull imapereka mitundu yotchuka kwambiri ya Zamak ndi ZA die casting zinc alloys. Makamaka, alloys amenewo ndi awa:
- Zamak 2 (ZA-2)
- Zamak 3 (ZA-3)
Kutha kwa Die Casting Kukupezeka
Wokhazikika (Monga Wosewera)
Zigawo za zinki ndi aluminiyamu zitha kusiyidwa ngati zotayidwa ndipo zimasunga kukana dzimbiri koyenera. Zigawo za aluminiyamu ziyenera kuphimbidwa kuti zipeze kukana dzimbiri. Zigawo za zinki nthawi zambiri zimasweka kuchoka ku chitsulo chotayidwa, zomwe zimasiya zizindikiro zosayenera pamalo olowera. Zigawo zambiri za zinki zimakhalanso ndi zizindikiro zooneka zomwe zimasiyidwa ndi ma ejector pins. Mapeto a pamwamba pa zinki zomwe zimatayidwa nthawi zambiri amakhala 16-64 microinch Ra.
Mkanda Wophulika
Mbali ya mbaliyo imasiyidwa ndi mawonekedwe osalala komanso osawoneka bwino.
Anodized (Mtundu II Kapena Mtundu III)
Aluminiyamu nthawi zambiri imapangidwa kuti ikhale yothira mafuta. Kuthira mafuta kwa mtundu wachiwiri kumapanga kuti oxide isagwere. Ngakhale ogulitsa amatha kuthira mafuta m'mitundu yosiyanasiyana, pamwamba pa chinthu chopangidwa ndi die cast sipathandiza kuti cosmetic ipangidwe kuti ikhale yothira mafuta. Mtundu wachitatu ndi wothira mafuta ndipo umapanga wosanjikiza wosawonongeka kuwonjezera pa kukana kwa dzimbiri komwe kumawonedwa ndi Mtundu wachiwiri. Zophimba za anodized sizimayendetsa magetsi.
Kuphimba Powder
Ziwalo zonse zotayidwa zimatha kuphimbidwa ndi ufa. Iyi ndi njira yomwe utoto wa ufa umapopedwa ndi magetsi pa chinthucho, kenako nkuphikidwa mu uvuni. Kupaka utoto kumapanga gawo lolimba, losawonongeka komanso losapsa lomwe limakhala lolimba kuposa njira zojambulira zonyowa. Pali mitundu yosiyanasiyana yomwe imapezeka kuti ipange kukongola komwe kumafunidwa.
Kujambula Konyowa
Ziwalo zonse zofewa zimatha kupakidwa utoto wonyowa m'mitundu yosiyanasiyana ya utoto ndi mitundu.
Kupaka
Zigawo zopangidwa ndi ufa zimatha kuphimbidwa ndi nickel, nickel, mkuwa, tin, chrome, chromate, Teflon, siliva ndi golide.
Chemical Film
Ogulitsa amatha kugwiritsa ntchito utoto wosintha chromate kuti ateteze aluminiyamu ku dzimbiri komanso kuti utoto ndi ma primer azigwirana bwino. Zophimba za mankhwala osintha filimu zimayendetsa magetsi.
Zanema Zagwa
Zipangizo zotayidwa zimagwetsedwa ndi zinthu zogwedera kuti zichotse malo osalala komanso akuthwa.
mwambo
Simukuona kumalizidwa komwe mukufuna? Tumizani fomu yofunsira ntchito (RFQ) ndipo masitolo athu ogwirizana nawo adzafufuza njira yomalizitsira ntchito yanu.
Mapulogalamu a Die Casting
Kusinthasintha kwa ntchito komanso kuthekera kwakukulu kopanga die casting kumathandizira kuti izigwiritsidwe ntchito m'mafakitale osiyanasiyana. Zinthu zopanga die casting zazing'ono mpaka zapakati zomwe zimakhala ndi zinthu zovuta nthawi zambiri zimakhala zoyenera pa ntchitoyi. Zitsanzo zimaphatikizapo zinthu zogula ndi mafakitale, zida zamagalimoto, zida zamlengalenga, ndi zida zamagalimoto. Zinthu zopanga die casting ndi njira yabwino kwambiri mukafuna zida zachitsulo zambiri zomwe zingakhale zazikulu kwambiri kuti zisagwiritsidwe ntchito mofanana ndi Metal Injection Molding (MIM).
- Zigawo za Ndege ndi Magalimoto
- Cholumikizira Nyumba
- Mapampu ndi Zida Zopangira Mapaipi
- Kuwala kwakunja
- magiya
- Zipangizo ndi Zowunikira
Ubwino ndi Kuipa kwa Die Casting
Ubwino wa Die Casting
Geometry Yovuta
Kuponya miyala yamtengo wapatali kumatha kupanga zida zopangidwa mwamakonda zokhala ndi makoma opyapyala komanso mawonekedwe ovuta omwe ndi olimba komanso okhazikika.
mphamvu
Zipangizo zopangira zitsulo nthawi zambiri zimakhala zolimba kuposa zida zopangidwa ndi pulasitiki ndipo zimapirira kutentha kwambiri. Zitsulo monga aluminiyamu zimapereka mphamvu kwambiri poyerekeza ndi kulemera.
mwandondomeko
Kuponya kwa Die kumapereka kulekerera kwachizolowezi kuyambira pa +/-0.003″ – 0.005″ pa inchi iliyonse koma kumatha kukhala kolimba ngati +/- .001” kutengera zomwe mukufuna, mawonekedwe a gawo lanu, ndi zinthu zomwe zili mkati mwake.
Mwambo Kumaliza
Zomalizitsa zitsulo zimatha kupanga zinthu zopangidwa ndi zinthu zosalala kapena zokongoletsedwa, utoto, ndi zomangira. Zomalizitsa zimatha kuteteza ku dzimbiri ndikuwongolera mawonekedwe okongola.
Zoyipa za Die Casting
Mtengo wa Zida
Ngakhale mtengo wa zida zotayidwa pa chidutswa chilichonse ndi wotsika, zida zoyikira ndi zokonzera zingafunike ndalama zambiri zoyambira.
Osati pa Zinthu Zochepa
Chifukwa cha kukwera mtengo kwa zida zogwiritsira ntchito pasadakhale, kuyika zida zoyeretsera sikotsika mtengo poyendetsa zinthu zochepa. Tikukulimbikitsani kuganizira za kuyika zida zoyeretsera zokha pa kuchuluka kopitilira 1000.
Nthawi Yotsogolera
Zinthu zambiri ziyenera kuchitika kaye musanapange zinthu, nthawi zambiri zimatenga milungu ingapo kuti zichitike. Zinthuzi zikuphatikizapo kuthana ndi mavuto a DFM, kupanga zida, kupanga zida, ndi kupanga zitsanzo. Kuyang'ana ndi kutsimikizira pasadakhale kumapangitsa kuti njira imodzi yopangira zinthu ikhale yochedwa kukwera poyerekeza ndi zina.
Gulu lathu la akatswiri lidzagwira nanu ntchito limodzi nthawi yonseyi ndipo lidzakupatsani malingaliro ndi njira zina kuti zikupatseni njira yabwino kwambiri yogwirira ntchito pokwaniritsa zosowa zanu zapadera.
N’chifukwa Chiyani Muyenera Kusankha Gazfull pa Ntchito Yopangira Die Casting?
Mukhozanso kupeza mosavuta ndikulumikizana ndi membala wa gulu la Xometry yemwe wapatsidwa ntchito yoyang'anira polojekiti yanu, mosasamala kanthu za gawo la polojekitiyi lomwe lilipo.
Masamba athu a Zida ndi Tsatanetsatane wa Zida amapereka maubwino angapo, monga:
* Kusamalira Bwino Ma Quotes ndi Ma Order Ogwiritsidwa Ntchito
*Kukonza ndi Kugawa Zida
* Zosintha Zambiri za Mkhalidwe & Zambiri Zokhudza Zida
* Lumikizanani ndi Akatswiri Mosavuta
*Kuwonekera kwa Ntchito
Gulu la makina a CNC la Gazful limagwira ntchito bwino kwambiri m'magawo okhala ndi ma geometri ovuta, kulekerera kolimba, komanso kuzungulira mwachangu.
Kodi mwakonzeka kuyamba ntchito yanu yotsatira?
Kuchokera pagawo limodzi mpaka zikwizikwi za magawo, tingakuthandizeni kufulumizitsa mapulojekiti anu achitsulo pogwiritsa ntchito Ntchito Zopangira Machining za CNC mwanjira yotsika mtengo. Gulu la Gazfull likhoza kupereka mayankho osiyanasiyana pazosowa zanu zopangira. Lankhulani nafe lero za pulojekiti yanu yodula laser ndi momwe pulojekiti yanu ingagwiritsire ntchito mwayi wake wapamwamba komanso wolondola.
Pezani amagwira
Imelo: info@gazfull.com