Kaboni ndi Aloyi wa Zipangizo Zopangira Machining za CNC
M'ndandanda wazopezekamo
SinthaniChitsulo cha Carbon: Katundu, Magiredi, ndi Kutha kwa CNC
Chitsulo cha Alloy: Katundu Wowonjezera wa Ntchito Zofunikira za CNC
Kuyerekeza kwa Carbon ndi Alloy Steel mu CNC Machining
Posankha pakati pa chitsulo cha kaboni ndi aloyi cha CNC machining, pali zinthu zingapo zomwe zimafunika. Chitsulo cha kaboni chimapambana pa mtengo wake komanso mosavuta kuchigwiritsa ntchito, ndipo carbon grades yake imakhala yolimba komanso yolimba. Komabe, sichili ndi dzimbiri komanso sichimalimbana ndi kutentha kwambiri, zomwe zimapangitsa kuti chisagwiritsidwe ntchito bwino m'malo ovuta.
katundu | Chitsulo cha Kaboni (monga, 1045) | Chitsulo cha Aloyi (monga, 4140) |
|---|---|---|
Mphamvu zokolola (MPa) | 415-570 | 655-860 |
Kuthekera | Pamwamba (70-100) | Wapakati (50-70) |
Kusakanizidwa kwa Kutentha | Low | Wamkati mpaka High |
Cost | Wapakatikati | Wapakatikati-Wapamwamba |
Mapulogalamu | Kapangidwe kake konse | Kupsinjika kwambiri, kuwononga |
Kusiyana Kwakukulu Pakati pa Chitsulo cha Carbon ndi Chitsulo cha Alloy mu CNC Machining
1. Kusiyana kwa Kapangidwe ka Pakati
Kusiyana kwakukulu kuli mu kapangidwe ka mankhwala. Chitsulo cha Carbon chimachokera ku chitsulo, chokhala ndi 0.0218% ~ 2.11% ya kaboni ngati chinthu chachikulu chokhala ndi zinthu zochepa zodetsedwa. Chimagawidwa malinga ndi kuchuluka kwa kaboni: chitsulo cha carbon chochepa (<0.25%, mwachitsanzo, Q235) ndi chofewa komanso pulasitiki; chitsulo cha carbon chapakati (0.25% ~ 0.6%, mwachitsanzo, chitsulo cha 45#) chimagwirizanitsa mphamvu ndi pulasitiki; chitsulo cha carbon wambiri (<0.6%, mwachitsanzo, T10) ndi cholimba koma cholimba.
Chitsulo cha aloyi chimapangidwa powonjezera zinthu zosakaniza mwadala (chromium, nickel, etc., kuchuluka konse kwa 1% ~ makumi a peresenti) ku chitsulo cha kaboni, monga 42CrMo kuti chikhale ndi mphamvu yowonjezera ndi chitsulo chosapanga dzimbiri cha 304 kuti chisamavutike ndi dzimbiri, zomwe zimasintha kwambiri magwiridwe antchito ake opangira.
2. Kusiyana kwa Magwiridwe antchito a CNC
Kukana kudula: Kukana kwa chitsulo cha kaboni kumadalira kuchuluka kwa kaboni—chitsulo chopanda kaboni chimalola kudula mwachangu, kaboni wapakati ndi wotsika mtengo, ndipo kaboni wambiri umafuna liwiro lochepa. Kukana kudula kwa chitsulo cha alloy ndi kokwera ndi 20% ~ 50% kuposa chitsulo chopanda kaboni chomwecho chifukwa cha ma carbide olimba ochokera ku zinthu zosakaniza.
Kutaya kutentha: Chitsulo cha kaboni chili ndi mphamvu yabwino yotenthetsera kutentha, chimasunga kutentha kotsika kwa makina ndipo zida zimawonongeka pang'onopang'ono. Chitsulo cha aloyi chimataya kutentha bwino, ndipo kutentha kwa m'mphepete nthawi zambiri kumapitirira 800℃ (monga chitsulo chosapanga dzimbiri 304), chomwe chimafuna kuziziritsa kwamphamvu kuti chida chisawonongeke ndi kuyaka kwa ntchito.
3. Njira Zosankhira Zida
Chitsulo cha kaboni: Zofunikira zochepa—HSS kapena carbide yolimba pa chitsulo chotsika/chapakati; carbide yolimba kwambiri ya cobalt (monga YG8) pa chitsulo chotsika cha kaboni. Zipangizo zosaphimbidwa kapena zophimbidwa ndi TiCN zimagwiritsidwa ntchito, zokhala ndi m'mbali zakuthwa (<0.1mm) pa chitsulo chotsika cha kaboni ndi m'mbali zonoledwa (0.1~0.2mm) pa chitsulo chotsika/chapakati cha kaboni.
Chitsulo cha alloy: Zofunikira kwambiri—zophimba za TiAlN/CrN, m'mbali zokongoletsedwa bwino (0.2 ~ 0.5mm), ndi zida zogwirira ntchito bwino kwambiri kuti zipirire kutentha kwambiri komanso kugwedezeka.
4. Zochitika Zogwiritsira Ntchito ndi Malangizo Osankha
Chitsulo chopanda mpweya wambiri (10#, Q235): Choyenera maboluti, ma casing—mtengo wotsika, komanso chogwira ntchito bwino kwambiri.
Chitsulo chapakati cha kaboni (45#): Chabwino kwambiri pa magiya, ma shaft—ntchito yabwino, kwambiri
zinthu zogwiritsidwa ntchito pa msonkhano wamba.
Chitsulo cha kaboni wambiri (T8, T10): Chogwiritsidwa ntchito pa zipangizo, nkhungu—chimafuna liwiro lochepa komanso kuziziritsa kwamphamvu.
Chitsulo cha aloyi (42CrMo, 304): Chimagwirizana ndi ma crankshaft a magalimoto, zida za ndege—chimakwaniritsa zofunikira kwambiri pakugwira ntchito ngakhale kuti mtengo wake ndi wokwera.
6. Chidule
Kusiyana kwa makina pakati pa zitsulo ziwirizi kumachokera ku kusiyana kwa kapangidwe kake. Kudziwa kusiyana kumeneku kungachepetse kuwonongeka kwa zida ndi 30% ndikuwonjezera magwiridwe antchito ndi 20%. Kukhazikitsa database ya "njira yogwiritsira ntchito zida" kumathandiza kupeza mgwirizano wabwino pakati pa mtengo ndi magwiridwe antchito pamakina a CNC olondola kwambiri.