Nau'ikan Karfe don Kayan Aikin CNC
Ana amfani da ƙarfe na CNC sosai a kowace babbar masana'antu, tun daga sararin samaniya har zuwa likitanci. A ƙasa akwai nau'ikan ƙarfe da Gazfull ke bayarwa don kera kayayyaki na musamman akan buƙata.
An bayar da ƙarfe
Zaɓin kayan aiki a cikin injin CNC yana ɗaya daga cikin mahimman shawarwari a cikin tsarin kera kayan aikin CNC da aka niƙa ko aka juya. Yana da tasiri mai yawa: Ba wai kawai yana ƙayyade aiki da aiki ba, har ma da yadda za a iya kera kayan aikin cikin inganci da farashi mai kyau. Wani ɓangare mai kyau a cikin samfurin CAD na iya zama mara tattalin arziki ko ma ba zai yiwu a samar da shi a zahiri ba idan kayan bai dace da sigogin samarwa ba.
Ana iya amfani da ƙarfen CNC don sassa daban-daban, tun daga samfura zuwa samfuran injiniya har zuwa abubuwan samarwa. Wasu daga cikin kayan da ke ƙasa suna da ƙarfi sosai kuma suna iya jure wa yanayi mai tsauri tare da yanayin zafi har zuwa 1668 °C, kamar titanium. Sauran ƙarfe kayan aiki ne na gabaɗaya waɗanda ake iya amfani da su sosai don yin gwaji a farashi mai rahusa, kamar aluminum. Dangane da yanayin aikin ku, ƙarfen da aka yi da injina na iya zama mafi kyawun kayan aiki ga sassan da aka keɓance ku idan aka yi la'akari da kaddarorin ƙarfe masu amfani kamar juriyar tsatsa, jure zafi mai yawa, da juriyar tasiri mai yawa. Bincika kayanmu a ƙasa:
Aluminum CNC machining
Aluminum ƙarfe ne mai sauƙin nauyi wanda ke da kyakkyawan rabo na ƙarfi-da-nauyi, wanda hakan ya sa ya dace da amfani da shi inda ake buƙatar ƙarfin matakin ƙarfe, amma har yanzu nauyi abin damuwa ne. Akwai nau'ikan ƙarfe daban-daban na aluminum, kowannensu yana nuna lambar farko a cikin rarrabuwarsu. Lambar tana nuna babban sinadarin haɗa ƙarfe.
Aluminum yana ɗaya daga cikin kayan da aka fi amfani da su a masana'antar jiragen sama, likitanci, da motoci. Wannan ya faru ne saboda kyakkyawan rabon ƙarfi-da-nauyi, tsari, da kuma iya amfani da shi gabaɗaya. Zaɓi injinan CNC na aluminum a Gazfull, da fatan za a tuntuɓe mu yanzu.
Aluminum 2024-T3
Wannan ƙarfen aluminum yana jure gajiya sosai kuma ana iya sarrafa shi sosai, amma yana da ƙarancin halayen walda. Ba ya jure tsatsa sosai, don haka yana buƙatar maganin saman idan aka yi amfani da shi a cikin mawuyacin yanayi. Aluminum 2024-T3 yawanci ana amfani da shi don ƙusoshi, kayan haɗin jirgin sama, da pistons.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
345 | 138 | 18 | 120 | 2.78 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Aluminum 5052-H32
Wannan ƙarfen aluminum yana amfani da magnesium a matsayin babban sinadarin haɗa ƙarfe. Yana da juriya sosai ga tsatsa saboda rashin jan ƙarfe a cikin abun da ke ciki amma ba za a iya magance shi da zafi ba. Yawanci ana amfani da aluminum 5052 a cikin tankunan mai, sassan ƙarfe na takarda, da layukan mai/mai.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
193 | 117 | 12 | 60 | 2.68 |
* Ƙimar da aka ƙayyade bisa ga Aluminum 5052-H32. Don tunani kawai.
Aluminum 6061
Ana ɗaukar wannan nau'in aluminum a matsayin ƙarfe mai amfani da gabaɗaya. Yana da kyawawan halaye na injina kuma ana iya haɗa shi cikin sauƙi. Babban abubuwan haɗin gwiwa sune magnesium da silicon. Ana amfani da wannan ƙarfe na aluminum akai-akai don yin kayan haɗin lantarki, pistons na birki, da firam ɗin babur.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
276 | 96.5 | 17 | 95 | 2.7 |
* Ƙimar da aka ƙayyade bisa ga 1/2″ Aluminum 6061-T6. Don tunani kawai.
Aluminum 6063
Akwai ɗan bambanci kaɗan tsakanin abubuwan haɗin ƙarfe a cikin aluminum 6063 idan aka kwatanta da 6061. Wannan ƙarfen aluminum ba shi da ƙarfi sosai amma yana ba da ingantaccen tsari. Sakamakon haka, ya dace da bututu, shinge, da extrusions.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
214 | 68.9 | 12 | 73 | 2.7 |
* Ƙimar da aka ƙayyade bisa ga 1/16″ Aluminum 6063-T6. Don tunani kawai.
Aluminum 7050
Wannan ƙarfen aluminum yana ɗaya daga cikin mafi ƙarfi da ake da shi. Babban sinadarin haɗa ƙarfe shine zinc. Aluminum 7050 yana samun ƙarfinsa ta hanyar yin watsi da juriyar tsatsa; haɗa ƙarfe da jan ƙarfe shine dalilin tasirin biyu. Wannan ƙarfe kuma yana da matuƙar amfani a cikin injina. Ƙarfinsa ya sa ya dace da tsarin jiragen sama.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
490 | 160 | 11 | 147 | 2.83 |
* Ƙimar da aka ƙayyade bisa ga 1/2″ Aluminum 7050-T7651. Don tunani kawai.
Aluminum 7075
Wannan ƙarfen ƙarfe ya ɗan fi ƙarfin aluminum 7050 kuma yana da juriyar gajiya sosai, wanda hakan ya sa ya dace da aikace-aikacen da ake ɗauka a lokacin da ake amfani da shi a zagaye. Babban sinadarin ƙarfen ...
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
503 | 159 | 11 | 150 | 2.81 |
* Ƙimar da aka ƙayyade bisa ga 1/2″ Aluminum 7075-T6. Don tunani kawai.
Aluminum MIC-6
An yi amfani da wannan ƙarfe na aluminum musamman don aikace-aikacen da ke buƙatar kayan aiki masu inganci kamar jigs na haɗawa, tsarin gwaji, da faranti na kayan aiki. Ya dace da waɗannan aikace-aikacen saboda tsarin lu'ulu'u ba shi da matsin lamba na ciki. Hakanan yana ba da damar yin aiki mai sauri ba tare da wata matsala mai mahimmanci da aka saba gani a cikin sauran ƙarfe na aluminum ba.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
105 | N / A | 3 | 65 | 2.7 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Copper CNC machining
An jera jan ƙarfe a matsayin Cu (lambar atomic 29) a kan teburin lokaci-lokaci kuma kyakkyawan mai sarrafa wutar lantarki da zafi ne, wanda ya fi azurfa. Tagulla da ake samu a kasuwa yawanci yana da tsarki fiye da kashi 99%. Sauran kashi 1% yawanci ƙazanta ne kamar iskar oxygen, gubar, ko azurfa.
An san jan ƙarfe da kyau saboda ƙarfinsa na lantarki da kuma ƙarfin zafi. Yana da juriya sosai ga tsatsa kuma yana da ƙwayoyin cuta masu kashe ƙwayoyin cuta. Masana'antun wutar lantarki, motoci, likitoci, da na sararin samaniya suna amfani da jan ƙarfe musamman don waɗannan kaddarorin. Zaɓi injinan CNC na jan ƙarfe a cikin Gazfull, da fatan za a tuntuɓe mu yanzu.
Copper 101
Tagulla C101, ko jan ƙarfe mara iskar oxygen, sunan ƙarfe ne mai tsarki wanda ke zuwa kusan kashi 99.99% na Cu. Wannan matakin tsarki mai girma yana ba shi ƙarfin lantarki na musamman, don haka sau da yawa ana kiransa da tagulla mai ƙarfin lantarki (HC). Hakanan yana aiki a matsayin kayan tushe don ƙarfe na tagulla da tagulla. Babban ƙarfin lantarkinsa ya sa ya dace da sandunan bus, jagororin raƙuman ruwa, da kebul na coaxial.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
69 to 365 | 76-90 | 5-55 | 65-90 | 8.89 to 8.94 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani. Ƙimar ta bambanta sosai dangane da yanayin zafi.
Tagulla C110
Tagulla C110, ko kuma Electrolytic Tough Pitch (ETP) Tagulla, wani zaɓi ne mai tsafta sosai. Ba ta da tsarki kamar tagulla 101, amma tana da nauyin kashi 99.90% na Cu. Ita ce ƙarfen tagulla da aka fi amfani da shi sosai saboda ta fi araha kuma ta dace da yawancin aikace-aikacen lantarki. Wannan matakin kuma ya fi sauƙin sarrafawa fiye da tagulla 101.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
69-365 | 76-90 | 5-50 | 65-90 | 8.89 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani. Ƙimar ta bambanta sosai dangane da yanayin zafi.
Injin CNC na Tagulla
Ana yin tagulla ta hanyar haɗa jan ƙarfe da kusan kashi 35% na tin da kuma har zuwa kashi 8% na gubar. Haɗa ƙarfe mai laushi, wanda ƙarfe ne mai laushi, shine abin da ke sa shi ya zama mai sauƙin sarrafawa. Tagulla yana da kyau don amfani kamar bearings da kuma aikace-aikacen ruwa akan famfo da kayan aiki inda ake buƙatar juriya ga tsatsa daga ruwan teku. Sifofin injinan wannan kayan ba su kai ga sauran ƙarfe masu ƙarancin ƙarfi ba, don haka ya fi kyau a yi amfani da shi akan kayan aikin injin CNC.
Tagulla, tagulla, da sauran ƙarfen tagulla suna da nau'ikan kayan aiki masu mahimmanci na lantarki, na inji, da juriya ga tsatsa. Musamman ma, tagulla yana da kyakkyawan ƙarfin injina, tare da ma'aunin kashi 100%. Hakanan yana da ƙarancin ƙarfin gogayya wanda ya sa ya dace da sassan da ke fuskantar taɓawa akai-akai.
Copper 932
An kuma san jan ƙarfe 932 da tagulla mai ɗaukar nauyi. Wannan ƙarfe yana da kyawawan kaddarorin hana gogayya, wanda hakan ya sa ya dace da bearings, bushings, tubers na lalacewa, da sauran aikace-aikace masu sauƙi.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
125 | 110 | 20 | 65 | 8.93 |
Abubuwan da aka bayar na CNC Machining Brass
Tagulla ita ce sunan da ake amfani da shi don nau'ikan ƙarfe masu yawa na tagulla da zinc. Waɗannan ƙarfe sun bambanta dangane da adadin zinc da kuma haɗa wasu abubuwan haɗin ƙarfe kamar gubar, aluminum, da ƙarfe. Tagulla tana da ƙarfin zafi da wutar lantarki saboda yawan jan ƙarfe da take da shi. Hakanan tana da juriya mai kyau. Haɗa gubar tana inganta injin, wanda hakan ya sa tagulla ta fi dacewa da dukkan ƙarfe masu haɗin ƙarfe. Zaɓi injin CNC na Tagulla a cikin Gazfull, da fatan za a tuntuɓe mu yanzu.
Tagulla wani ƙarfe ne mai amfani da jan ƙarfe wanda ke riƙe da wasu fa'idodin jan ƙarfe amma kuma yana inganta wasu fasalulluka. Tagulla ƙarfe ne mai ƙarfi da ƙarancin gogayya a fannin injiniya, kuma yana ba da juriyar tsatsa da lalacewa mafi kyau fiye da tagullar asali. Waɗannan kaddarorin suna sa injinan CNC su zama masu dacewa don aikace-aikacen injina waɗanda kuma ke buƙatar juriyar tsatsa kamar waɗanda aka fuskanta a masana'antar ruwa.
Brass Cartridge (Copper C260)
Tagulla C260 wani tsari ne da aka yi da zinc wanda ke da kusan kashi 30% na zinc tare da ƙasa da kashi 1% na gubar da baƙin ƙarfe. Wannan matakin wani lokaci ana kiransa da tagulla na harsashi godiya ga tarihin amfani da shi a cikin harsashin harsasai. Sauran aikace-aikacen da aka saba amfani da su sun haɗa da rivets, hinges, da radiator cores.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
95 | 90 | 65 | 54 | 8.53 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Yankan Brass Kyauta (Copper C360)
Tagulla C360, wanda kuma ake kira da tagulla mai yankewa kyauta, ana iya yin injina sosai saboda yawan gubar da ke cikin ƙarfen. Amfanin da aka saba amfani da shi sun haɗa da giya, sassan injin sukurori, da sassan bawul.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
124 to 310 | 138 | 53 | 63 to 130 | 8.49 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani. Ƙimar ta bambanta sosai dangane da yanayin.
Bakin Karfe CNC Machining
Bakin ƙarfe ƙarfe ne da ya zama ruwan dare gama gari ga masana'antu da dama, tun daga likitanci har zuwa samar da wutar lantarki. Darajarsa ta ta'allaka ne da ƙarfinsa, juriyar zafi, da kuma juriyar tsatsa ta musamman. Hakika, ikon tsayayya da tsatsa shine babban abin da ke bambanta bakin ƙarfe da ƙarfe na yau da kullun. Zaɓi daga cikin zaɓaɓɓun kayan ƙarfe na bakin ƙarfe don injinan CNC a Gazfull, da fatan za a tuntuɓe mu yanzu.
Game da Bakin Karfe don Injin CNC
Abin da ya bambanta bakin karfe da karfe na yau da kullun shine shigar da chromium a cikin ƙarfen da ke cikinsa. Duk abubuwan da ke cikin sinadarai na bakin karfe suna ɗauke da aƙalla chromium 10.5%. Haɗa chromium yana sa waɗannan ƙarfe su fi jure tsatsa. Matsakaitan matakan wannan kayan suna da abubuwa daban-daban masu haɗa ƙarfe waɗanda ke taimakawa wajen ƙara inganta juriyar tsatsa, sauƙin magance zafi, da kuma iya sarrafa shi. Ya kamata a lura cewa maganin zafi na iya yin tasiri sosai ga halayen injinan ƙarfe.
Ana iya rarraba ƙarfen bakin ƙarfe bisa ga tsarin lu'ulu'unsu. Wannan ya haɗa da Austenitic, ferritic, martensitic, da duplex:
- Bakin Austenitic, kamar bakin karfe mai jerin 300 da 200, suna da ƙarfi sosai kuma ba sa aiki da ƙarfi. Haka kuma ba sa aiki da maganadisu a yanayin da aka yi amfani da su.
- Karfe mai kama da Ferritic yana da ƙarfin maganadisu kuma yana da kyakkyawan juriyar zafi fiye da bakin austenitic. Ba za a iya taurare su ta hanyar maganin zafi ba.
- Ana iya taurare ƙarfe mai kama da Martensitic kamar aji 416 da 420 ta hanyoyi daban-daban na tsufa ko maganin zafi.
- Karfe mai siffar duplex, wanda kuma aka sani da austenitic-ferritic, nau'ikan bakin karfe ne waɗanda aka ƙera musamman don inganta juriyar tsatsa. Karfe mai siffar duplex abu ne da aka saba amfani da shi a fannin masana'antu da gine-gine.
Ganin yadda yake da sauƙin amfani, wani nau'in ƙarfe mai bakin ƙarfe ya zama ruwan dare a kowace masana'anta.
Bakin Karfe 15-5
Bakin Karfe 15-5 ƙarfe ne mai tauri da ruwan sama (PH). Tsarin yana ba shi kyakkyawan ƙarfi, ƙarfi, da juriya ga tsatsa. Ana ƙara haɓaka halayen injina ta hanyar maganin zafi mai ƙarancin zafi, wanda hakan ya sa wannan kayan ya dace da amfani da sararin samaniya da makaman nukiliya.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
1280 | 77 | 10 | 388 | 7.80 |
* Ƙimar da aka ƙayyade bisa ga yanayin H900. Don kawai nassoshi.
Bakin Karfe 17-4
Wannan ƙarfe mai tauri (PH) yana da kyawawan halaye masu jure tsatsa a yanayin zafi mai yawa idan aka kwatanta da ƙarfe mai nauyin 15-5. Yana samun wannan ƙaruwar juriyar tsatsa ta hanyar rage ƙarfin injina. Wannan kuma yana ɗaya daga cikin matakan ƙarfe mai nauyin PH da aka fi amfani da su. Aikace-aikacen sun haɗa da sassan sarrafa sinadarai da injinan iskar gas.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
1379 | 77.4 | 7 | 419 | 7.80 |
* Ƙimar da aka ƙayyade bisa ga yanayin H900. Don kawai nassoshi.
Bakin Karfe 18-8
Wannan nau'in ƙarfe na bakin ƙarfe yana da tsarin lu'ulu'u na austenitic kuma yana ɗaya daga cikin nau'ikan da aka fi amfani da su. Sau da yawa ana kiran 18-8 da bakin ƙarfe 304 ko SS304, kuma Gazfull yana ambaton 18-8 a matsayin SS304, amma suna da ɗan bambance-bambance kaɗan a wasu abubuwan haɗin gwiwa. 18-8 yana da kyawawan halaye na juriya ga tsatsa kuma ana amfani da shi akai-akai don ƙirƙirar mannewa da bututun matsi.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
215 | 77 | 70 | 123 | 8.00 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Ƙananan 303
An ƙera wannan nau'in ƙarfe mai kama da austenitic don ya fi sauƙin sarrafawa fiye da SS304 ta hanyar haɗa sulfur a cikin abubuwan da ke haɗa ƙarfe. Duk da haka, wannan ƙarin yana sa ƙarfen ya fi SS304 juriyar tsatsa. Ya dace da abubuwan da ke buƙatar injina masu nauyi kamar giya da shafts.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
240 | 77.2 | 50 | 160 | 8.00 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
Ƙananan 304
Wannan nau'in ƙarfe mai kama da na austenitic yana da kyawawan kaddarorin juriya ga tsatsa kuma ana amfani da shi sosai don ɗaurewa. Sau da yawa ana ɗaukarsa a matsayin madadin SS316 mai rahusa yayin da ba shi da juriyar tsatsa iri ɗaya. Wannan gami yana kama da ƙarfe mai kama da ƙarfe mai kama da na 18-8 saboda yana da adadin chrome da nickel iri ɗaya, duk da haka, yana da ƙarfi mai kyau saboda yawan carbon a cikin ƙarfe.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
215 | 77 | 70 | 123 | 8.00 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Ƙananan 316
Wannan nau'in bakin ƙarfe mai ƙarfi na austenitic ya ƙunshi molybdenum wanda ke ba shi kyakkyawan juriya ga tsatsa. Baya ga wannan, yana da ƙarfi sosai kuma ana iya walda shi. Aikace-aikacen sun haɗa da tankunan sinadarai da kayan haɗin jirgin ruwa. Sigar carbon mai ƙarancin carbon, 316L, ta fi juriya ga chlorides fiye da sigar asali.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
205 | 74 | 40 | 187 | 8.03 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Ƙananan 416
Bakin ƙarfe 416 yana ɗaya daga cikin ƙarfen bakin ƙarfe da aka fi amfani da shi a masana'anta. Kamar sauran ƙarfen ƙarfe, wannan ingantaccen injin yana zuwa ne da farashin juriya ga tsatsa, don haka gabaɗaya yana da sauƙin tsatsa fiye da sauran takwarorinsa na bakin ƙarfe. Aikace-aikacen sun haɗa da sandunan mota da gears. Yawancin lokaci ana samun kayan a cikin yanayi mai laushi, mai sauƙin amfani da injin (duba kaddarorin da ke ƙasa) kuma ana iya magance shi da zafi don ƙara tauri da ƙarfi.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
275 | 83 | 30 | 156 | 7.80 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
Ƙananan 420
Wannan ƙarfen bakin ƙarfe mai suna Martensitic yana da sinadarin carbon mai yawa da kuma ƙarancin sinadarin chromium fiye da sauran ƙarfe da aka ambata a baya. Saboda ƙarancin sinadarin chromium, yana da ɗan juriya ga tsatsa amma yana rama hakan ta hanyar inganta halayen injiniya a yanayin da yake annealed.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
345 | 80.7 | 25 | 195 | 7.80 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
Bakin Karfe 440C
Bakin ƙarfe 440C yana da mafi girman sinadarin carbon a cikin jerin 400. Wannan yana nufin cewa 440C yana da ɗan juriya ga tsatsa. Duk da haka, yana da kyawawan halaye na tauri (wanda za a iya ƙara ƙaruwa da maganin zafi) da ƙarfin injina. Amfani da aka saba yi sun haɗa da gidajen ɗaukar kaya da kayan aikin tiyata.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
445 | 83.9 | 14 | 223 | 7.80 |
* Ƙimar da aka ƙayyade bisa ga yanayin da ba a yi wa magani ba. Don kawai nassoshi.
Ƙananan 410
Bakin ƙarfe 410 shine ƙarfe mafi amfani a cikin jerin 400. Yana da ƙarancin sinadarin carbon wanda ke ba shi ingantaccen juriya ga tsatsa. Kamar sauran ƙarfe masu kama da martensitic, ana iya taurare 410 don samun ƙarfin injiniya mai ban mamaki. Ana amfani da bakin ƙarfe 410 don kayan yanka, manne, da sassan injina.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
310 | 73 | 25 | 147 | 7.74 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
Injin CNC na Karfe
Karfe wani ƙarfe ne mai kimanin kashi 1% na carbon. Ana iya ƙara ƙaramin adadin wasu abubuwan haɗin ƙarfe kamar molybdenum da chromium don inganta halayensa. Karfe yana ba da daidaito mai kyau tsakanin farashi da aiki tunda yana da sauƙin sarrafawa da walda. Duk da haka, zai yi oxidize akan lokaci don haka yana buƙatar maganin saman don kariya.
Karfe yana ɗaya daga cikin kayan masana'antu da aka fi amfani da su kuma ana amfani da shi a kowace babbar masana'antu tun daga gini har zuwa motoci. Ingancinsa mai kyau tare da wasu kyawawan halaye masu amfani ya sa ya zama kayan aiki mai amfani. Ga wasu daga cikin nau'ikan ƙarfe masu laushi da nau'ikan ƙarfe masu ƙarfi da Gazfull ke bayarwa a cikin injinan CNC.
1018 na XII
Ana kiranta da ƙarfe mai laushi, 1018 yana da matuƙar sauƙin walda kuma ya dace da hanyoyin taurare saman kamar su carburizing. Da zarar an haɗa shi da carburizing, ana amfani da wannan kayan don gears, tsutsotsi, da abubuwan da ke cikin mold.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
370 | 78 | 15 | 126 | 7.87 |
* Ƙimar da aka ƙayyade bisa ga kayan da aka zana da sanyi. Don tunani kawai.
4130 na XII
Wannan nau'in galibi ana kiransa da ƙarfe mai ƙarfe saboda ƙaruwar matakan abubuwan haɗin gwiwa idan aka kwatanta da ƙarfe mai laushi na yau da kullun. Wannan ƙarfe yana ɗauke da chromium da molybdenum a matsayin abubuwan ƙarfafawa. Waɗannan abubuwan suna inganta halayen injinansa sosai. Aikace-aikacen na iya haɗawa da famfo, injinan haƙa, da kuma kayan haɗin injin jirgin sama.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
435 | 80 | 25.5 | 197 | 7.85 |
* Ƙimar da aka ƙayyade gabaɗaya bisa ga kayan da aka daidaita, waɗanda aka sanyaya da iska. Don amfani kawai.
4140 na XII
Karfe 4140 yayi kama da 4130 amma yana da ƙarin sinadarin carbon. Karin carbon yana inganta ƙarfinsa kuma yana ba da damar inganta halayen taurare. Ana kuma ƙara ƙarin chromium don juriya ga tsatsa. Aikace-aikacen na iya haɗawa da tasoshin matsi masu sirara, sanduna, da ƙusoshin ƙarfi masu ƙarfi.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
675 | 80 | 17.8 | 302 | 7.85 |
* Ƙimar da aka ƙayyade gabaɗaya bisa ga kayan da aka daidaita, waɗanda aka sanyaya da iska. Don amfani kawai.
Karfe 4140 PH
Wannan nau'in ƙarfe nau'in ƙarfe ne da aka riga aka taurare na ƙarfe na 4140 wanda ke nuna kyakkyawan ƙarfin injina da halayen tauri. Taurarewarsa kafin taurare yana kawar da buƙatar maganin zafi bayan ƙera shi. Wannan ya dace idan maganin zafi zai haifar da karkacewa mara kyau a ɓangaren da aka gama. Amfani da aka saba yi sun haɗa da shafts, arbors, da molds.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
685-896 | 80 | 14-19.2 | 271-301 | 7.85 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
Karfe A36
Wannan nau'in ƙarfe ba shi da tsada kuma yana da sauƙin walda, don haka yana da matuƙar amfani a yi amfani da shi a matsayin ƙarfe mai ƙarancin carbon. Ana amfani da shi gabaɗaya a aikace-aikacen ƙera da tallafin gini.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
250 | 79.3 | 20 | 119 | 7.85 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.
1215 na XII
Ana ɗaukar wannan matakin ƙarfe a matsayin ƙarfe mai sauƙin sarrafawa saboda yawan sinadarin sulfur da ke cikinsa. Duk da haka, ƙarfin haɗa wannan abu ba shi da kyau. Amfanin da aka saba amfani da shi na iya haɗawa da studs, sukurori, fil, da kuma, gabaɗaya, abubuwan da ke buƙatar yawan injina.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
415 | 80 | 10 | 167 | 7.87 |
* Ƙimar da aka ƙayyade bisa ga kayan da aka zana da sanyi. Don tunani kawai.
4340 na XII
Wannan ƙarfe ƙarfe ne mai ƙarfi da ƙarancin ƙarfe. Yana nuna ƙarfi da ƙarfi mai ban mamaki kuma yana kiyaye waɗannan kaddarorin a yanayin zafi mai zafi. Amfanin da aka saba amfani da shi na iya haɗawa da gears, shafts, da sauran sassan gini.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
470 | 74 | 22 | 217 | 7.85 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
A2 Karfe Karfe
Karfe A2 wani nau'in ƙarfe ne mai taurare iska, mai aiki da sanyi. Yana da juriya mai kyau ga lalacewa kuma yana fuskantar ƙarancin karkacewa yayin aikin zafi ko taurarewa. Idan aka kwatanta da sauran nau'ikan ƙarfe na kayan aiki, ƙarfe A2 yana da sauƙin sarrafawa. Yana ɗaya daga cikin matakan ƙarfe da aka fi amfani da su don yin kayan aiki kamar su naushi, yankewa da ƙirƙirar mayafi, yanke ruwan wukake, da molds.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Tauri (Rockwell C) Bayan Maganin Zafi | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
1275-1585 | 78 | 1-5 | 57-62 HRC | 7.86 |
* Ƙimar da aka ƙayyade gabaɗaya bisa ga yanayin da iska ta taurare. Don tunani kawai.
O1 Karfe na Kayan aiki
Karfe O1 ƙarfe ne mai taurare mai, mai aiki da sanyi. Ana siffanta shi da ƙarfin juriyar lalacewa da kuma ikon riƙe gefuna masu kaifi. Ana amfani da shi wajen ƙirƙirar kayan aikin huda, yankewa, da kuma yin tambari, da kuma a cikin ruwan wukake da sauran kayan aikin yankewa.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Shear Modulus (GPa) | Tsawaitawa a lokacin hutu (%) | Tauri (Rockwell C) Bayan Maganin Zafi | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
400 | 72 | 20% | 63-65 HRC | 7.83 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
Titanium CNC Machining
Titanium (ko Ti a kan teburin lokaci-lokaci) ƙarfe ne mai sauƙin nauyi wanda ke da fa'idodi masu yawa, tun daga juriya ga tsatsa zuwa riƙe ƙarfi a yanayin zafi mai tsanani. Kuna iya siyan sa duka a cikin tsari mai tsabta da kuma na ƙarfe. Lura cewa ko da titanium mai tsabta yana da ɗan ƙarfe da iskar oxygen (ƙasa da 1%). Ƙarin ƙarfe masu ci gaba suna inganta ƙarfin titanium gaba ɗaya.
Titanium wani abu ne mai ci gaba wanda ke da kyakkyawan juriya ga tsatsa, juriya ga halittu, da kuma halaye masu ƙarfi zuwa nauyi. Wannan nau'in halaye na musamman ya sa ya zama zaɓi mafi kyau ga yawancin ƙalubalen injiniya da masana'antar likitanci, makamashi, sarrafa sinadarai, da sararin samaniya ke fuskanta. Zaɓi injinan Titanium CNC a Gazfull, da fatan za a tuntuɓe mu yanzu.
Titanium (Mai daraja 2)
Wannan ma'aunin a zahiri tsari ne na tsantsar titanium mara ƙarfe (99%). Yana da kyawawan halaye na juriya ga tsatsa kuma yana da sauƙin sarrafawa fiye da sauran ƙarfe na titanium. Aji na 2 yawanci shine mafi kyawun zaɓi lokacin da ake buƙatar juriya ga tsatsa a ruwa. Abubuwan da ke cikin ruwan gishiri da dashen magani sune wasu daga cikin aikace-aikacensa.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
340 | 240 | 28 | 200 | 4.51 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
Titanium (Mai daraja 5)
Titanium Grade 5 ko Ti 6Al-4V shine mafi shaharar sinadarin titanium. Babban sinadaran da ke haɗa sinadarin su shine aluminum da vanadium. Hakanan yana ɗauke da ƙaramin adadin nickel, palladium, da ruthenium waɗanda ke inganta juriyar tsatsa fiye da na titanium na yau da kullun. Wannan ƙarfen ya fi ƙarfi fiye da Grade 2 kuma yana riƙe da kaddarorinsa masu jure tsatsa a yanayin zafi mai faɗi. Grade 5 zaɓi ne gama gari ga abubuwan da ke cikin injin da kuma firam ɗin jirgin sama.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
880 | 240 | 14 | 334 | 4.43 |
* Ƙimar da aka ƙayyade bisa ga yanayin da aka yi wa annealed. Don kawai nassoshi.
CNC machining na Zinc
Zinc (wanda aka yiwa alama da Zn akan teburin periodic table) ƙarfe ne da ba na maganadisu ba. Yawanci ana haɗa shi da aluminum, magnesium, da jan ƙarfe. Wannan nau'in zinc alloy ana kiransa da sunan Zamak (kalmar ta samo asali ne daga gajeriyar sunaye na abubuwan da ke cikin Jamusanci: "Zink, Aluminum, Magnesium, da Kupfer"). Waɗannan gami galibi ana samar da su ne ta hanyar ingots saboda yawan amfani da su a aikace-aikacen simintin die. Zinc yana da kyakkyawan ƙarfin damping; yana da matuƙar aiki kuma yana nuna kwanciyar hankali na dogon lokaci. Gilashin Zamak da aka ƙera da die-cast suna da babban matakin daidaito don haka suna buƙatar ƙarancin injin don kawo ɓangaren cikin haƙurin da ake buƙata.
Karfe mai ƙarfe na zinc yana ɗaya daga cikin mafi arha kayan da ake da su. Duk da ƙarancin farashi, suna da ƙarfin injina mai kyau, ana iya sarrafa su cikin sauƙi, kuma suna jure wa girgizar injina da kyau. Sau da yawa ana yin amfani da kayan haɗin gwiwa da farko sannan a haɗa su da mahimman fasaloli, wanda ke rage lokaci da farashi na injinan CNC gaba ɗaya. Masana'antar kera motoci tana amfani da ƙarfe mai ƙarfe na zinc da aka yi da CNC sosai.
Zamak 3 (Zinc alloy 3)
Gilashin Zamak 3 ya ƙunshi kashi 4% na aluminum yayin da ƙasa da kashi 1% ya ƙunshi jan ƙarfe da magnesium. Gilashin Zamak Zinc suna nuna irin injin da ake amfani da shi kamar jan ƙarfe amma ba sa yin tsatsa kamar kayan aiki. Gilashin sassan motoci da ƙananan gilasan injin lantarki sune aikace-aikacen da aka saba amfani da su don wannan nau'in zinc.
| Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa, Haɓakawa (MPa) | Ƙarfin Gaji (MPa) | Tsawaitawa a lokacin hutu (%) | Hardness (Brinell) | Yawan yawa (g/cm^3) |
|---|---|---|---|---|
208 | 48 | 10 | 82 | 6.60 |
* Ƙimar da aka ƙayyade gabaɗaya. Don kawai tunani.